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TinyReflowController/TinyReflowController.ino
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rocketscream 4ab68d22fa Version 2.0
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/*******************************************************************************
Title: Tiny Reflow Controller
Version: 2.00
Date: 03-03-2019
Company: Rocket Scream Electronics
Author: Lim Phang Moh
Website: www.rocketscream.com
Brief
=====
This is an example firmware for our Arduino compatible Tiny Reflow Controller.
A big portion of the code is copied over from our Reflow Oven Controller
Shield. We added both lead-free and leaded reflow profile support in this
firmware which can be selected by pressing switch #2 (labelled as LF|PB on PCB)
during system idle. The unit will remember the last selected reflow profile.
You'll need to use the MAX31856 library for Arduino.
Lead-Free Reflow Curve
======================
Temperature (Degree Celcius) Magic Happens Here!
245-| x x
| x x
| x x
| x x
200-| x x
| x | | x
| x | | x
| x | |
150-| x | |
| x | | |
| x | | |
| x | | |
| x | | |
| x | | |
| x | | |
30 -| x | | |
|< 60 - 90 s >|< 90 - 120 s >|< 90 - 120 s >|
| Preheat Stage | Soaking Stage | Reflow Stage | Cool
0 |_ _ _ _ _ _ _ _|_ _ _ _ _ _ _ _ _ _|_ _ _ _ _ _ _ _ _ _ _ _ _ |_ _ _ _ _
Time (Seconds)
Leaded Reflow Curve (Kester EP256)
==================================
Temperature (Degree Celcius) Magic Happens Here!
219-| x x
| x x
| x x
180-| x x
| x | | x
| x | | x
150-| x | | x
| x | | |
| x | | |
| x | | |
| x | | |
| x | | |
| x | | |
30 -| x | | |
|< 60 - 90 s >|< 60 - 90 s >|< 60 - 90 s >|
| Preheat Stage | Soaking Stage| Reflow Stage | Cool
0 |_ _ _ _ _ _ _ _|_ _ _ _ _ _ _ |_ _ _ _ _ _ _ _ _ _ |_ _ _ _ _ _ _ _ _ _ _
Time (Seconds)
This firmware owed very much on the works of other talented individuals as
follows:
==========================================
Brett Beauregard (www.brettbeauregard.com)
==========================================
Author of Arduino PID library. On top of providing industry standard PID
implementation, he gave a lot of help in making this reflow oven controller
possible using his awesome library.
==========================================
Limor Fried of Adafruit (www.adafruit.com)
==========================================
Author of Arduino MAX31856 and SSD1306 libraries. Adafruit has been the source
of tonnes of tutorials, examples, and libraries for everyone to learn.
==========================================
Spence Konde (www.drazzy.com/e/)
==========================================
Maintainer of the ATtiny core for Arduino:
https://github.com/SpenceKonde/ATTinyCore
Disclaimer
==========
Dealing with high voltage is a very dangerous act! Please make sure you know
what you are dealing with and have proper knowledge before hand. Your use of
any information or materials on this Tiny Reflow Controller is entirely at
your own risk, for which we shall not be liable.
Licences
========
This Tiny Reflow Controller hardware and firmware are released under the
Creative Commons Share Alike v3.0 license
http://creativecommons.org/licenses/by-sa/3.0/
You are free to take this piece of code, use it and modify it.
All we ask is attribution including the supporting libraries used in this
firmware.
Required Libraries
==================
- Arduino PID Library:
>> https://github.com/br3ttb/Arduino-PID-Library
- Adafruit MAX31856 Library:
>> https://github.com/adafruit/Adafruit_MAX31856
- Adafruit SSD1306 Library:
>> https://github.com/adafruit/Adafruit_SSD1306
- Adafruit GFX Library:
>> https://github.com/adafruit/Adafruit-GFX-Library
Revision Description
======== ===========
2.00 Support V2 of the Tiny Reflow Controller:
- Based on ATMega328P 3.3V @ 8MHz
- Uses SSD1306 128x64 OLED
1.00 Initial public release:
- Based on ATtiny1634R 3.3V @ 8MHz
- Uses 8x2 alphanumeric LCD
*******************************************************************************/
// ***** INCLUDES *****
#include <SPI.h>
#include <Wire.h>
#include <EEPROM.h>
#include <LiquidCrystal.h>
#include <Adafruit_GFX.h> // Comment for VERSION 1
#include <Adafruit_SSD1306.h> // Comment for VERSION 1
#include <Adafruit_MAX31856.h>
#include <PID_v1.h>
// ***** TYPE DEFINITIONS *****
typedef enum REFLOW_STATE
{
REFLOW_STATE_IDLE,
REFLOW_STATE_PREHEAT,
REFLOW_STATE_SOAK,
REFLOW_STATE_REFLOW,
REFLOW_STATE_COOL,
REFLOW_STATE_COMPLETE,
REFLOW_STATE_TOO_HOT,
REFLOW_STATE_ERROR
} reflowState_t;
typedef enum REFLOW_STATUS
{
REFLOW_STATUS_OFF,
REFLOW_STATUS_ON
} reflowStatus_t;
typedef enum SWITCH
{
SWITCH_NONE,
SWITCH_1,
SWITCH_2
} switch_t;
typedef enum DEBOUNCE_STATE
{
DEBOUNCE_STATE_IDLE,
DEBOUNCE_STATE_CHECK,
DEBOUNCE_STATE_RELEASE
} debounceState_t;
typedef enum REFLOW_PROFILE
{
REFLOW_PROFILE_LEADFREE,
REFLOW_PROFILE_LEADED
} reflowProfile_t;
// ***** CONSTANTS *****
// ***** GENERAL *****
#define VERSION 2 // Replace with 1 or 2
// ***** GENERAL PROFILE CONSTANTS *****
#define PROFILE_TYPE_ADDRESS 0
#define TEMPERATURE_ROOM 50
#define TEMPERATURE_SOAK_MIN 150
#define TEMPERATURE_COOL_MIN 100
#define SENSOR_SAMPLING_TIME 1000
#define SOAK_TEMPERATURE_STEP 5
// ***** LEAD FREE PROFILE CONSTANTS *****
#define TEMPERATURE_SOAK_MAX_LF 200
#define TEMPERATURE_REFLOW_MAX_LF 250
#define SOAK_MICRO_PERIOD_LF 9000
// ***** LEADED PROFILE CONSTANTS *****
#define TEMPERATURE_SOAK_MAX_PB 180
#define TEMPERATURE_REFLOW_MAX_PB 224
#define SOAK_MICRO_PERIOD_PB 10000
// ***** SWITCH SPECIFIC CONSTANTS *****
#define DEBOUNCE_PERIOD_MIN 100
// ***** DISPLAY SPECIFIC CONSTANTS *****
#define UPDATE_RATE 100
// ***** PID PARAMETERS *****
// ***** PRE-HEAT STAGE *****
#define PID_KP_PREHEAT 100
#define PID_KI_PREHEAT 0.025
#define PID_KD_PREHEAT 20
// ***** SOAKING STAGE *****
#define PID_KP_SOAK 300
#define PID_KI_SOAK 0.05
#define PID_KD_SOAK 250
// ***** REFLOW STAGE *****
#define PID_KP_REFLOW 300
#define PID_KI_REFLOW 0.05
#define PID_KD_REFLOW 350
#define PID_SAMPLE_TIME 1000
#if VERSION == 2
#define SCREEN_WIDTH 128 // OLED display width, in pixels
#define SCREEN_HEIGHT 64 // OLED display height, in pixels
#define X_AXIS_START 18 // X-axis starting position
#endif
// ***** LCD MESSAGES *****
const char* lcdMessagesReflowStatus[] = {
"Ready",
"Pre",
"Soak",
"Reflow",
"Cool",
"Done!",
"Hot!",
"Error"
};
// ***** DEGREE SYMBOL FOR LCD *****
unsigned char degree[8] = {
140, 146, 146, 140, 128, 128, 128, 128
};
// ***** PIN ASSIGNMENT *****
#if VERSION == 1
unsigned char ssrPin = 3;
unsigned char thermocoupleCSPin = 2;
unsigned char lcdRsPin = 10;
unsigned char lcdEPin = 9;
unsigned char lcdD4Pin = 8;
unsigned char lcdD5Pin = 7;
unsigned char lcdD6Pin = 6;
unsigned char lcdD7Pin = 5;
unsigned char buzzerPin = 14;
unsigned char switchPin = A1;
unsigned char ledPin = LED_BUILTIN;
#elif VERSION == 2
unsigned char ssrPin = A0;
unsigned char fanPin = A1;
unsigned char thermocoupleCSPin = 10;
unsigned char ledPin = 4;
unsigned char buzzerPin = 5;
unsigned char switchStartStopPin = 3;
unsigned char switchLfPbPin = 2;
#endif
// ***** PID CONTROL VARIABLES *****
double setpoint;
double input;
double output;
double kp = PID_KP_PREHEAT;
double ki = PID_KI_PREHEAT;
double kd = PID_KD_PREHEAT;
int windowSize;
unsigned long windowStartTime;
unsigned long nextCheck;
unsigned long nextRead;
unsigned long updateLcd;
unsigned long timerSoak;
unsigned long buzzerPeriod;
unsigned char soakTemperatureMax;
unsigned char reflowTemperatureMax;
unsigned long soakMicroPeriod;
// Reflow oven controller state machine state variable
reflowState_t reflowState;
// Reflow oven controller status
reflowStatus_t reflowStatus;
// Reflow profile type
reflowProfile_t reflowProfile;
// Switch debounce state machine state variable
debounceState_t debounceState;
// Switch debounce timer
long lastDebounceTime;
// Switch press status
switch_t switchStatus;
switch_t switchValue;
switch_t switchMask;
// Seconds timer
unsigned int timerSeconds;
// Thermocouple fault status
unsigned char fault;
#ifdef VERSION == 2
unsigned int timerUpdate;
unsigned char temperature[SCREEN_WIDTH - X_AXIS_START];
unsigned char x;
#endif
// PID control interface
PID reflowOvenPID(&input, &output, &setpoint, kp, ki, kd, DIRECT);
#if VERSION == 1
// LCD interface
LiquidCrystal lcd(lcdRsPin, lcdEPin, lcdD4Pin, lcdD5Pin, lcdD6Pin, lcdD7Pin);
#elif VERSION == 2
Adafruit_SSD1306 oled(SCREEN_WIDTH, SCREEN_HEIGHT, &Wire);
#endif
// MAX31856 thermocouple interface
Adafruit_MAX31856 thermocouple = Adafruit_MAX31856(thermocoupleCSPin);
void setup()
{
// Check current selected reflow profile
unsigned char value = EEPROM.read(PROFILE_TYPE_ADDRESS);
if ((value == 0) || (value == 1))
{
// Valid reflow profile value
reflowProfile = value;
}
else
{
// Default to lead-free profile
EEPROM.write(PROFILE_TYPE_ADDRESS, 0);
reflowProfile = REFLOW_PROFILE_LEADFREE;
}
// SSR pin initialization to ensure reflow oven is off
digitalWrite(ssrPin, LOW);
pinMode(ssrPin, OUTPUT);
// Buzzer pin initialization to ensure annoying buzzer is off
digitalWrite(buzzerPin, LOW);
pinMode(buzzerPin, OUTPUT);
// LED pins initialization and turn on upon start-up (active high)
pinMode(ledPin, OUTPUT);
digitalWrite(ledPin, HIGH);
// Initialize thermocouple interface
thermocouple.begin();
thermocouple.setThermocoupleType(MAX31856_TCTYPE_K);
// Start-up splash
digitalWrite(buzzerPin, HIGH);
#if VERSION == 1
lcd.begin(8, 2);
lcd.createChar(0, degree);
lcd.clear();
lcd.print(F(" Tiny "));
lcd.setCursor(0, 1);
lcd.print(F(" Reflow "));
#elif VERSION == 2
oled.begin(SSD1306_SWITCHCAPVCC, 0x3C);
oled.display();
#endif
digitalWrite(buzzerPin, LOW);
delay(2000);
#if VERSION == 1
lcd.clear();
lcd.print(F(" v1.00 "));
lcd.setCursor(0, 1);
lcd.print(F("26-07-17"));
delay(2000);
lcd.clear();
#elif VERSION == 2
oled.clearDisplay();
oled.setTextSize(1);
oled.setTextColor(WHITE);
oled.setCursor(0, 0);
oled.println(F(" Tiny Reflow"));
oled.println(F(" Controller"));
oled.println();
oled.println(F(" v2.00"));
oled.println();
oled.println(F(" 04-03-19"));
oled.display();
delay(3000);
oled.clearDisplay();
#endif
// Serial communication at 115200 bps
Serial.begin(115200);
// Turn off LED (active high)
digitalWrite(ledPin, LOW);
// Set window size
windowSize = 2000;
// Initialize time keeping variable
nextCheck = millis();
// Initialize thermocouple reading variable
nextRead = millis();
// Initialize LCD update timer
updateLcd = millis();
}
void loop()
{
// Current time
unsigned long now;
// Time to read thermocouple?
if (millis() > nextRead)
{
// Read thermocouple next sampling period
nextRead += SENSOR_SAMPLING_TIME;
// Read current temperature
input = thermocouple.readThermocoupleTemperature();
// Check for thermocouple fault
fault = thermocouple.readFault();
// If any thermocouple fault is detected
if ((fault & MAX31856_FAULT_CJRANGE) ||
(fault & MAX31856_FAULT_TCRANGE) ||
(fault & MAX31856_FAULT_CJHIGH) ||
(fault & MAX31856_FAULT_CJLOW) ||
(fault & MAX31856_FAULT_TCHIGH) ||
(fault & MAX31856_FAULT_TCLOW) ||
(fault & MAX31856_FAULT_OVUV) ||
(fault & MAX31856_FAULT_OPEN))
{
// Illegal operation
reflowState = REFLOW_STATE_ERROR;
reflowStatus = REFLOW_STATUS_OFF;
Serial.println(F("Error"));
}
}
if (millis() > nextCheck)
{
// Check input in the next seconds
nextCheck += SENSOR_SAMPLING_TIME;
// If reflow process is on going
if (reflowStatus == REFLOW_STATUS_ON)
{
// Toggle red LED as system heart beat
digitalWrite(ledPin, !(digitalRead(ledPin)));
// Increase seconds timer for reflow curve plot
timerSeconds++;
// Send temperature and time stamp to serial
Serial.print(timerSeconds);
Serial.print(F(","));
Serial.print(setpoint);
Serial.print(F(","));
Serial.print(input);
Serial.print(F(","));
Serial.println(output);
}
else
{
// Turn off red LED
digitalWrite(ledPin, LOW);
}
}
if (millis() > updateLcd)
{
// Update LCD in the next 100 ms
updateLcd += UPDATE_RATE;
#if VERSION == 1
// Clear LCD
lcd.clear();
// Print current system state
lcd.print(lcdMessagesReflowStatus[reflowState]);
lcd.setCursor(6, 0);
if (reflowProfile == REFLOW_PROFILE_LEADFREE)
{
lcd.print(F("LF"));
}
else
{
lcd.print(F("PB"));
}
lcd.setCursor(0, 1);
// If currently in error state
if (reflowState == REFLOW_STATE_ERROR)
{
// Thermocouple error (open, shorted)
lcd.print(F("TC Error"));
}
else
{
// Display current temperature
lcd.print(input);
#if ARDUINO >= 100
// Display degree Celsius symbol
lcd.write((uint8_t)0);
#else
// Display degree Celsius symbol
lcd.print(0, BYTE);
#endif
lcd.print("C ");
}
#elif VERSION == 2
oled.clearDisplay();
oled.setTextSize(2);
oled.setCursor(0, 0);
oled.print(lcdMessagesReflowStatus[reflowState]);
oled.setTextSize(1);
oled.setCursor(115, 0);
if (reflowProfile == REFLOW_PROFILE_LEADFREE)
{
oled.print(F("LF"));
}
else
{
oled.print(F("PB"));
}
// Temperature markers
oled.setCursor(0, 18);
oled.print(F("250"));
oled.setCursor(0, 36);
oled.print(F("150"));
oled.setCursor(0, 54);
oled.print(F("50"));
// Draw temperature and time axis
oled.drawLine(18, 18, 18, 63, WHITE);
oled.drawLine(18, 63, 127, 63, WHITE);
oled.setCursor(115, 0);
// If currently in error state
if (reflowState == REFLOW_STATE_ERROR)
{
oled.setCursor(80, 9);
oled.print(F("TC Error"));
}
else
{
// Right align temperature reading
if (input < 10) oled.setCursor(91, 9);
else if (input < 100) oled.setCursor(85,9);
else oled.setCursor(80, 9);
// Display current temperature
oled.print(input);
oled.print((char)247);
oled.print(F("C"));
}
if (reflowStatus == REFLOW_STATUS_ON)
{
// We are updating the display faster than sensor reading
if (timerSeconds > timerUpdate)
{
// Store temperature reading every 3 s
if ((timerSeconds % 3) == 0)
{
timerUpdate = timerSeconds;
unsigned char averageReading = map(input, 0, 250, 63, 19);
if (x < (SCREEN_WIDTH - X_AXIS_START))
{
temperature[x++] = averageReading;
}
}
}
}
unsigned char timeAxis;
for (timeAxis = 0; timeAxis < x; timeAxis++)
{
oled.drawPixel(timeAxis + X_AXIS_START, temperature[timeAxis], WHITE);
}
// Update screen
oled.display();
#endif
}
// Reflow oven controller state machine
switch (reflowState)
{
case REFLOW_STATE_IDLE:
// If oven temperature is still above room temperature
if (input >= TEMPERATURE_ROOM)
{
reflowState = REFLOW_STATE_TOO_HOT;
}
else
{
// If switch is pressed to start reflow process
if (switchStatus == SWITCH_1)
{
// Send header for CSV file
Serial.println(F("Time,Setpoint,Input,Output"));
// Intialize seconds timer for serial debug information
timerSeconds = 0;
#if VERSION == 2
// Initialize reflow plot update timer
timerUpdate = 0;
for (x = 0; x < (SCREEN_WIDTH - X_AXIS_START); x++)
{
temperature[x] = 0;
}
// Initialize index for average temperature array used for reflow plot
x = 0;
#endif
// Initialize PID control window starting time
windowStartTime = millis();
// Ramp up to minimum soaking temperature
setpoint = TEMPERATURE_SOAK_MIN;
// Load profile specific constant
if (reflowProfile == REFLOW_PROFILE_LEADFREE)
{
soakTemperatureMax = TEMPERATURE_SOAK_MAX_LF;
reflowTemperatureMax = TEMPERATURE_REFLOW_MAX_LF;
soakMicroPeriod = SOAK_MICRO_PERIOD_LF;
}
else
{
soakTemperatureMax = TEMPERATURE_SOAK_MAX_PB;
reflowTemperatureMax = TEMPERATURE_REFLOW_MAX_PB;
soakMicroPeriod = SOAK_MICRO_PERIOD_PB;
}
// Tell the PID to range between 0 and the full window size
reflowOvenPID.SetOutputLimits(0, windowSize);
reflowOvenPID.SetSampleTime(PID_SAMPLE_TIME);
// Turn the PID on
reflowOvenPID.SetMode(AUTOMATIC);
// Proceed to preheat stage
reflowState = REFLOW_STATE_PREHEAT;
}
}
break;
case REFLOW_STATE_PREHEAT:
reflowStatus = REFLOW_STATUS_ON;
// If minimum soak temperature is achieve
if (input >= TEMPERATURE_SOAK_MIN)
{
// Chop soaking period into smaller sub-period
timerSoak = millis() + soakMicroPeriod;
// Set less agressive PID parameters for soaking ramp
reflowOvenPID.SetTunings(PID_KP_SOAK, PID_KI_SOAK, PID_KD_SOAK);
// Ramp up to first section of soaking temperature
setpoint = TEMPERATURE_SOAK_MIN + SOAK_TEMPERATURE_STEP;
// Proceed to soaking state
reflowState = REFLOW_STATE_SOAK;
}
break;
case REFLOW_STATE_SOAK:
// If micro soak temperature is achieved
if (millis() > timerSoak)
{
timerSoak = millis() + soakMicroPeriod;
// Increment micro setpoint
setpoint += SOAK_TEMPERATURE_STEP;
if (setpoint > soakTemperatureMax)
{
// Set agressive PID parameters for reflow ramp
reflowOvenPID.SetTunings(PID_KP_REFLOW, PID_KI_REFLOW, PID_KD_REFLOW);
// Ramp up to first section of soaking temperature
setpoint = reflowTemperatureMax;
// Proceed to reflowing state
reflowState = REFLOW_STATE_REFLOW;
}
}
break;
case REFLOW_STATE_REFLOW:
// We need to avoid hovering at peak temperature for too long
// Crude method that works like a charm and safe for the components
if (input >= (reflowTemperatureMax - 5))
{
// Set PID parameters for cooling ramp
reflowOvenPID.SetTunings(PID_KP_REFLOW, PID_KI_REFLOW, PID_KD_REFLOW);
// Ramp down to minimum cooling temperature
setpoint = TEMPERATURE_COOL_MIN;
// Proceed to cooling state
reflowState = REFLOW_STATE_COOL;
}
break;
case REFLOW_STATE_COOL:
// If minimum cool temperature is achieve
if (input <= TEMPERATURE_COOL_MIN)
{
// Retrieve current time for buzzer usage
buzzerPeriod = millis() + 1000;
// Turn on buzzer to indicate completion
digitalWrite(buzzerPin, HIGH);
// Turn off reflow process
reflowStatus = REFLOW_STATUS_OFF;
// Proceed to reflow Completion state
reflowState = REFLOW_STATE_COMPLETE;
}
break;
case REFLOW_STATE_COMPLETE:
if (millis() > buzzerPeriod)
{
// Turn off buzzer
digitalWrite(buzzerPin, LOW);
// Reflow process ended
reflowState = REFLOW_STATE_IDLE;
}
break;
case REFLOW_STATE_TOO_HOT:
// If oven temperature drops below room temperature
if (input < TEMPERATURE_ROOM)
{
// Ready to reflow
reflowState = REFLOW_STATE_IDLE;
}
break;
case REFLOW_STATE_ERROR:
// Check for thermocouple fault
fault = thermocouple.readFault();
// If thermocouple problem is still present
if ((fault & MAX31856_FAULT_CJRANGE) ||
(fault & MAX31856_FAULT_TCRANGE) ||
(fault & MAX31856_FAULT_CJHIGH) ||
(fault & MAX31856_FAULT_CJLOW) ||
(fault & MAX31856_FAULT_TCHIGH) ||
(fault & MAX31856_FAULT_TCLOW) ||
(fault & MAX31856_FAULT_OVUV) ||
(fault & MAX31856_FAULT_OPEN))
{
// Wait until thermocouple wire is connected
reflowState = REFLOW_STATE_ERROR;
}
else
{
// Clear to perform reflow process
reflowState = REFLOW_STATE_IDLE;
}
break;
}
// If switch 1 is pressed
if (switchStatus == SWITCH_1)
{
// If currently reflow process is on going
if (reflowStatus == REFLOW_STATUS_ON)
{
// Button press is for cancelling
// Turn off reflow process
reflowStatus = REFLOW_STATUS_OFF;
// Reinitialize state machine
reflowState = REFLOW_STATE_IDLE;
}
}
// Switch 2 is pressed
else if (switchStatus == SWITCH_2)
{
// Only can switch reflow profile during idle
if (reflowState == REFLOW_STATE_IDLE)
{
// Currently using lead-free reflow profile
if (reflowProfile == REFLOW_PROFILE_LEADFREE)
{
// Switch to leaded reflow profile
reflowProfile = REFLOW_PROFILE_LEADED;
EEPROM.write(PROFILE_TYPE_ADDRESS, 1);
}
// Currently using leaded reflow profile
else
{
// Switch to lead-free profile
reflowProfile = REFLOW_PROFILE_LEADFREE;
EEPROM.write(PROFILE_TYPE_ADDRESS, 0);
}
}
}
// Switch status has been read
switchStatus = SWITCH_NONE;
// Simple switch debounce state machine (analog switch)
switch (debounceState)
{
case DEBOUNCE_STATE_IDLE:
// No valid switch press
switchStatus = SWITCH_NONE;
switchValue = readSwitch();
// If either switch is pressed
if (switchValue != SWITCH_NONE)
{
// Keep track of the pressed switch
switchMask = switchValue;
// Intialize debounce counter
lastDebounceTime = millis();
// Proceed to check validity of button press
debounceState = DEBOUNCE_STATE_CHECK;
}
break;
case DEBOUNCE_STATE_CHECK:
switchValue = readSwitch();
if (switchValue == switchMask)
{
// If minimum debounce period is completed
if ((millis() - lastDebounceTime) > DEBOUNCE_PERIOD_MIN)
{
// Valid switch press
switchStatus = switchMask;
// Proceed to wait for button release
debounceState = DEBOUNCE_STATE_RELEASE;
}
}
// False trigger
else
{
// Reinitialize button debounce state machine
debounceState = DEBOUNCE_STATE_IDLE;
}
break;
case DEBOUNCE_STATE_RELEASE:
switchValue = readSwitch();
if (switchValue == SWITCH_NONE)
{
// Reinitialize button debounce state machine
debounceState = DEBOUNCE_STATE_IDLE;
}
break;
}
// PID computation and SSR control
if (reflowStatus == REFLOW_STATUS_ON)
{
now = millis();
reflowOvenPID.Compute();
if ((now - windowStartTime) > windowSize)
{
// Time to shift the Relay Window
windowStartTime += windowSize;
}
if (output > (now - windowStartTime)) digitalWrite(ssrPin, HIGH);
else digitalWrite(ssrPin, LOW);
}
// Reflow oven process is off, ensure oven is off
else
{
digitalWrite(ssrPin, LOW);
}
}
switch_t readSwitch(void)
{
int switchAdcValue = 0;
#if VERSION == 1
// Analog multiplexing switch
switchAdcValue = analogRead(switchPin);
// Add some allowance (+10 ADC step) as ADC reading might be off a little
// due to 3V3 deviation and also resistor value tolerance
if (switchAdcValue >= 1000) return SWITCH_NONE;
if (switchAdcValue <= 10) return SWITCH_1;
if (switchAdcValue <= 522) return SWITCH_2;
#elif VERSION == 2
// Switch connected directly to individual separate pins
if (digitalRead(switchStartStopPin) == LOW) return SWITCH_1;
if (digitalRead(switchLfPbPin) == LOW) return SWITCH_2;
#endif
return SWITCH_NONE;
}
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