this version sent out for production

fabrication/slow_charger-B_Mask.gbs

@@ -1,87 +1,95 @@
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fabrication/slow_charger-B_Paste.gbp

@@ -1,12 +1,12 @@
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fabrication/slow_charger-B_Silkscreen.gbo

@@ -1,88 +1,96 @@
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fabrication/slow_charger-Edge_Cuts.gm1

@@ -1,11 +1,11 @@
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fabrication/slow_charger-F_Mask.gts

@@ -1,12 +1,12 @@
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fabrication/slow_charger-F_Paste.gtp

@@ -1,12 +1,12 @@
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-%TF.CreationDate,2022-09-13T00:45:42-07:00*%
+%TF.GenerationSoftware,KiCad,Pcbnew,(6.0.6)*%
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fabrication/slow_charger-NPTH.drl

@@ -1,25 +1,30 @@
 M48
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+; DRILL file {KiCad (6.0.6)} date Tue Sep 13 08:50:29 2022
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-; #@! TF.CreationDate,2022-09-13T00:45:54-07:00
-; #@! TF.GenerationSoftware,Kicad,Pcbnew,6.0.7
+; #@! TF.CreationDate,2022-09-13T08:50:29-07:00
+; #@! TF.GenerationSoftware,Kicad,Pcbnew,(6.0.6)
 ; #@! TF.FileFunction,NonPlated,1,2,NPTH
 FMAT,2
 METRIC
 ; #@! TA.AperFunction,NonPlated,NPTH,ComponentDrill
 T1C0.650
 ; #@! TA.AperFunction,NonPlated,NPTH,ComponentDrill
-T2C3.200
+T2C1.152
+; #@! TA.AperFunction,NonPlated,NPTH,ComponentDrill
+T3C3.200
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fabrication/slow_charger-PTH.drl

@@ -1,8 +1,8 @@
 M48
-; DRILL file {KiCad 6.0.7} date Tue 13 Sep 2022 12:45:54 AM PDT
+; DRILL file {KiCad (6.0.6)} date Tue Sep 13 08:50:29 2022
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-; #@! TF.CreationDate,2022-09-13T00:45:54-07:00
-; #@! TF.GenerationSoftware,Kicad,Pcbnew,6.0.7
+; #@! TF.CreationDate,2022-09-13T08:50:29-07:00
+; #@! TF.GenerationSoftware,Kicad,Pcbnew,(6.0.6)
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 M30

fabrication/slow_charger-all-pos.csv

@@ -1,24 +1,24 @@
-Ref,Val,Package,PosX,PosY,Rot,Side
-"D1","LED","LED_0603_1608Metric",33.064250,-9.416750,90.000000,top
-"D2","1N4001","D_SMA",7.874000,-18.415000,90.000000,top
-"D3","LED","LED_0603_1608Metric",11.558000,-18.415000,0.000000,top
-"D4","1N4001","D_SMA",23.114000,-18.415000,90.000000,top
-"D5","LED","LED_0603_1608Metric",26.835500,-18.669000,0.000000,top
-"D6","1N4001","D_SMA",38.100000,-18.415000,90.000000,top
-"D7","LED","LED_0603_1608Metric",41.884500,-18.415000,0.000000,top
-"D8","1N4001","D_SMA",53.340000,-18.415000,90.000000,top
-"D9","LED","LED_0603_1608Metric",57.124500,-18.415000,0.000000,top
-"J1","USB_C_Receptacle_USB2.0","USB_C_Receptacle_XKB_U262-16XN-4BVC11",32.258000,-2.540000,180.000000,top
-"J2","Conn_01x02_Male","PinHeader_1x02_P2.54mm_Vertical_SMD_Pin1Right",13.462000,-4.572000,90.000000,top
-"J3","Conn_01x02_Male","PinHeader_1x02_P2.54mm_Vertical_SMD_Pin1Right",47.752000,-4.572000,90.000000,top
-"R1","5.1k","R_0603_1608Metric",38.608000,-3.302000,90.000000,top
-"R2","5.1k","R_0603_1608Metric",25.908000,-3.365000,-90.000000,top
-"R3","470","R_0603_1608Metric",31.286250,-9.416750,-90.000000,top
-"R4","120","R_0603_1608Metric",11.621000,-20.193000,180.000000,top
-"R5","120","R_0603_1608Metric",11.621000,-16.637000,180.000000,top
-"R6","120","R_0603_1608Metric",26.924000,-20.447000,180.000000,top
-"R7","120","R_0603_1608Metric",26.924000,-16.891000,180.000000,top
-"R8","120","R_0603_1608Metric",41.884500,-20.193000,180.000000,top
-"R9","120","R_0603_1608Metric",41.884500,-16.637000,180.000000,top
-"R10","120","R_0603_1608Metric",57.150000,-20.193000,180.000000,top
-"R11","120","R_0603_1608Metric",57.213000,-16.637000,180.000000,top
+Designator,Val,Package,Mid X,Mid Y,Rotation,Layer
+"D1","LED","LED_0603_1608Metric",33.064250,71.863250,90.000000,top
+"D2","1N4001","D_SMA",7.874000,62.865000,90.000000,top
+"D3","LED","LED_0603_1608Metric",11.558000,62.865000,0.000000,top
+"D4","1N4001","D_SMA",23.114000,62.865000,90.000000,top
+"D5","LED","LED_0603_1608Metric",26.835500,62.611000,0.000000,top
+"D6","1N4001","D_SMA",38.100000,62.865000,90.000000,top
+"D7","LED","LED_0603_1608Metric",41.884500,62.865000,0.000000,top
+"D8","1N4001","D_SMA",53.340000,62.865000,90.000000,top
+"D9","LED","LED_0603_1608Metric",57.124500,62.865000,0.000000,top
+"J1","USB_C_Receptacle_USB2.0","USB_C_Receptacle_XKB_U262-16XN-4BVC11",32.258000,78.740000,180.000000,top
+"J2","Conn_01x02_Male","PinHeader_1x02_P2.54mm_Vertical_SMD_Pin1Right",13.462000,76.708000,90.000000,top
+"J3","Conn_01x02_Male","PinHeader_1x02_P2.54mm_Vertical_SMD_Pin1Right",47.752000,76.708000,90.000000,top
+"R1","5.1k","R_0603_1608Metric",38.608000,77.978000,90.000000,top
+"R2","5.1k","R_0603_1608Metric",25.908000,77.915000,-90.000000,top
+"R3","470","R_0603_1608Metric",31.286250,71.863250,-90.000000,top
+"R4","120","R_0603_1608Metric",11.621000,61.087000,180.000000,top
+"R5","120","R_0603_1608Metric",11.621000,64.643000,180.000000,top
+"R6","120","R_0603_1608Metric",26.924000,60.833000,180.000000,top
+"R7","120","R_0603_1608Metric",26.924000,64.389000,180.000000,top
+"R8","120","R_0603_1608Metric",41.884500,61.087000,180.000000,top
+"R9","120","R_0603_1608Metric",41.884500,64.643000,180.000000,top
+"R10","120","R_0603_1608Metric",57.150000,61.087000,180.000000,top
+"R11","120","R_0603_1608Metric",57.213000,64.643000,180.000000,top

fabrication/slow_charger-bom.csv

@@ -0,0 +1,8 @@
+"Designator","Qty","Comment","LCSC Part Number","MPN","Manufacturer","Footprint"
+"D1, D3, D5, D7, D9",5,"0603 red LED","C965799","XL-1608SURC-06","XINGLIGHT","0603"
+"D2, D4, D6, D8",4,"small-signal diode, 50V max reverse bias","C150735","S1A-13-F","Diodes Inc.","DO-214AC"
+"J1",1,"USB-C socket","C319148","U262-161N-4BVC11","XKB Connectivity",
+"J2, J3",2,"1x2 pin header","C2883799","X6511WVS-02H-C60D48R1","XKB Connectivity",
+"R1, R2",2,"5.1 k? 0603 resistor, 1%","C23186","0603WAF5101T5E","Uniroyal Elec","0603"
+"R3",1,"470 ? 0603 resistor, 1%","C23179","0603WAF4700T5E","Uniroyal Elec","0603"
+"R4, R5, R6, R7, R8, R9, R10, R11",8,"120 ? 0603 resistor, 1%","C22787","0603WAF1200T5E","Uniroyal Elec","0603"

fabrication/slow_charger-job.gbrjob

@@ -3,9 +3,9 @@
     "GenerationSoftware": {
       "Vendor": "KiCad",
       "Application": "Pcbnew",
-      "Version": "6.0.7"
+      "Version": "(6.0.6)"
     },
-    "CreationDate": "2022-09-13T00:45:43-07:00"
+    "CreationDate": "2022-09-13T08:50:23-07:00"
   },
   "GeneralSpecs": {
     "ProjectId": {
@@ -90,24 +90,29 @@
     },
     {
       "Type": "SolderMask",
+      "Thickness": 0.01,
       "Name": "Top Solder Mask"
     },
     {
       "Type": "Copper",
+      "Thickness": 0.035,
       "Name": "F.Cu"
     },
     {
       "Type": "Dielectric",
+      "Thickness": 1.51,
       "Material": "FR4",
       "Name": "F.Cu/B.Cu",
       "Notes": "Type: dielectric layer 1 (from F.Cu to B.Cu)"
     },
     {
       "Type": "Copper",
+      "Thickness": 0.035,
       "Name": "B.Cu"
     },
     {
       "Type": "SolderMask",
+      "Thickness": 0.01,
       "Name": "Bottom Solder Mask"
     },
     {

fp-info-cache

@@ -1,4 +1,4 @@
-20317746639157662
+20277566312522971
 Audio_Module
 Reverb_BTDR-1H
 Digital Reverberation Unit, http://www.belton.co.kr/inc/downfile.php?seq=17&file=pdf (footprint from http://www.uk-electronic.de/PDF/BTDR-1.pdf)
@@ -7987,6 +7987,13 @@ connector barrel jack
 3
 3
 Connector_Card
+CF-Card_3M_N7E50-7516PK-20-WF
+Compact Flash Card connector (https://multimedia.3m.com/mws/media/22365O/3mtm-cf-card-header-compactflashtm-type-i-sm-ts0662.pdf)
+connector cf
+0
+54
+50
+Connector_Card
 CF-Card_3M_N7E50-A516xx-30
 Compact Flash Card connector, polarization inverse (https://multimedia.3m.com/mws/media/22424O/3mtm-cf-card-header-type-i-low-profile-surface-mount-ts0747.pdf)
 connector cf
@@ -50421,6 +50428,20 @@ Diode SOD923
 2
 2
 Diode_SMD
+D_SOT-23_ANK
+SOT-23, Single Diode
+SOT-23
+0
+3
+2
+Diode_SMD
+D_SOT-23_NKA
+SOT-23, Single Diode
+SOT-23
+0
+3
+2
+Diode_SMD
 D_TUMD2
 ROHM - TUMD2
 TUMD2
@@ -52808,6 +52829,13 @@ Heatsink TV5G TO-220 Horizontal
 0
 0
 Heatsink
+Heatsink_Aavid-TV5G_TO220_Horizontal
+Heatsink TV5G TO-220 Horizontal, https://www.shopaavid.com/Product/TV-5G
+Heatsink TV5G TO-220 Horizontal 
+0
+0
+0
+Heatsink
 Heatsink_Fischer_FK224xx2201_25x8.3mm
 25x8.3mm Heatsink, 18K/W, TO-220, https://www.fischerelektronik.de/web_fischer/en_GB/$catalogue/fischerData/PR/FK224_220_1_/datasheet.xhtml?branch=heatsinks
 heatsink TO-220
@@ -62377,8 +62405,8 @@ LFCSP-WD NoLead
 24
 11
 Package_CSP
-Maxim_WLCSP-35_3.0x2.17mm_Layout7x5_P0.4mm_Ball0.27mm_Pad0.25mm
-WLCSP-35, 2.168x2.998mm, 35 Ball, 7x5 Layout, 0.4mm Pitch, https://pdfserv.maximintegrated.com/package_dwgs/21-100489.PDF
+Maxim_WLCSP-32_3.0x2.17mm_Layout7x5_P0.4mm_Ball0.27mm_Pad0.25mm
+WLCSP-32, 2.168x2.998mm, 35 Ball, 7x5 Layout, 0.4mm Pitch, https://pdfserv.maximintegrated.com/package_dwgs/21-100489.PDF
 CSP 35 0.4
 0
 35
@@ -71246,13 +71274,6 @@ SSOP 0.65 exposed pad
 18
 15
 Package_SO
-TSSOP-14_4.4x3.6mm_P0.4mm
-TSSOP, 14 Pin (JEDEC MO-194 Var AA https://www.jedec.org/document_search?search_api_views_fulltext=MO-194), generated with kicad-footprint-generator ipc_gullwing_generator.py
-TSSOP SO
-0
-14
-14
-Package_SO
 TSSOP-14_4.4x5mm_P0.65mm
 TSSOP, 14 Pin (JEDEC MO-153 Var AB-1 https://www.jedec.org/document_search?search_api_views_fulltext=MO-153), generated with kicad-footprint-generator ipc_gullwing_generator.py
 TSSOP SO
@@ -71281,13 +71302,6 @@ TSSOP SO
 26
 17
 Package_SO
-TSSOP-16_4.4x3.6mm_P0.4mm
-TSSOP, 16 Pin (JEDEC MO-194 Var AB https://www.jedec.org/document_search?search_api_views_fulltext=MO-194), generated with kicad-footprint-generator ipc_gullwing_generator.py
-TSSOP SO
-0
-16
-16
-Package_SO
 TSSOP-16_4.4x5mm_P0.65mm
 TSSOP, 16 Pin (JEDEC MO-153 Var AB https://www.jedec.org/document_search?search_api_views_fulltext=MO-153), generated with kicad-footprint-generator ipc_gullwing_generator.py
 TSSOP SO
@@ -71295,13 +71309,6 @@ TSSOP SO
 16
 16
 Package_SO
-TSSOP-20_4.4x5mm_P0.4mm
-TSSOP, 20 Pin (JEDEC MO-194 Var AC https://www.jedec.org/document_search?search_api_views_fulltext=MO-194), generated with kicad-footprint-generator ipc_gullwing_generator.py
-TSSOP SO
-0
-20
-20
-Package_SO
 TSSOP-20_4.4x5mm_P0.5mm
 TSSOP, 20 Pin (JEDEC MO-153 Var BA https://www.jedec.org/document_search?search_api_views_fulltext=MO-153), generated with kicad-footprint-generator ipc_gullwing_generator.py
 TSSOP SO
@@ -71603,13 +71610,6 @@ TSSOP SO
 52
 52
 Package_SO
-TSSOP-56_4.4x11.3mm_P0.4mm
-TSSOP, 56 Pin (JEDEC MO-194 Var AF https://www.jedec.org/document_search?search_api_views_fulltext=MO-194), generated with kicad-footprint-generator ipc_gullwing_generator.py
-TSSOP SO
-0
-56
-56
-Package_SO
 TSSOP-56_6.1x12.5mm_P0.4mm
 TSSOP, 56 Pin (JEDEC MO-153 Var FD https://www.jedec.org/document_search?search_api_views_fulltext=MO-153), generated with kicad-footprint-generator ipc_gullwing_generator.py
 TSSOP SO
@@ -71680,13 +71680,6 @@ TSSOP SO
 80
 80
 Package_SO
-TSSOP-100_6.1x20.8mm_P0.4mm
-TSSOP, 100 Pin (JEDEC MO-194 Var BB https://www.jedec.org/document_search?search_api_views_fulltext=MO-194), generated with kicad-footprint-generator ipc_gullwing_generator.py
-TSSOP SO
-0
-100
-100
-Package_SO
 Texas_HSOP-8-1EP_3.9x4.9mm_P1.27mm
 Texas Instruments HSOP 9, 1.27mm pitch, 3.9x4.9mm body, exposed pad, DDA0008J (http://www.ti.com/lit/ds/symlink/tps5430.pdf)
 HSOP 1.27
@@ -72639,6 +72632,20 @@ SOT-143 Reverse Handsoldering
 4
 4
 Package_TO_SOT_SMD
+SOT-143R_Reverse
+SOT-143R Reverse
+SOT-143R Reverse
+0
+4
+4
+Package_TO_SOT_SMD
+SOT-143R_Reverse_Handsoldering
+SOT-143R Reverse Handsoldering
+SOT-143 Reverse Handsoldering
+0
+4
+4
+Package_TO_SOT_SMD
 SOT-143_Handsoldering
 SOT-143 Handsoldering https://www.nxp.com/docs/en/package-information/SOT143B.pdf
 SOT-143 Handsoldering
@@ -76258,7 +76265,7 @@ Bluetooth Module
 30
 30
 RF_Module
-BM78SPPS5xC2
+BM78SPPS5XC2
 Bluetooth Dual-mode module with integral chip antenna (http://ww1.microchip.com/downloads/en/DeviceDoc/60001380C.pdf)
 Bluetooth BR/EDR BLE
 0
@@ -78743,13 +78750,6 @@ co2 gas sensor pwm modbus
 9
 9
 Sensor
-Sensirion_SCD4x-1EP_10.1x10.1mm_P1.25mm_EP4.8x4.8mm
-Sensirion SCD4x QFN, 20 Pin (https://sensirion.com/media/documents/C4B87CE6/627C2DCD/CD_DS_SCD40_SCD41_Datasheet_D1.pdf), generated with kicad-footprint-generator ipc_noLead_generator.py
-Sensirion QFN NoLead
-0
-25
-21
-Sensor
 Winson_GM-402B_5x5mm_P1.27mm
 Winson GM-402B, 8 Pin (https://www.winsen-sensor.com/d/files/me2/mems--gm-402b--manual-v1_1.pdf)
 Winson
@@ -84455,13 +84455,6 @@ Ethernet Transformer
 16
 16
 Transformer_SMD
-Transformer_Ethernet_YDS_30F-51NL_SO-24_7.1x15.1mm
-YDS 30F-51NL SO, 24 Pin (https://datasheet.lcsc.com/lcsc/1811051610_Shanghai-YDS-Tech-30F-51NL_C123168.pdf), generated with kicad-footprint-generator ipc_gullwing_generator.py
-YDS SO Transformer_SMD
-0
-24
-24
-Transformer_SMD
 Transformer_MACOM_SM-22
 https://cdn.macom.com/datasheets/ETC1-1-13.pdf
 RF Transformer
@@ -85742,31 +85735,3 @@ BAT_BK-92
 0
 2
 2
-usb
-GCT_USB4085-GF-A
-through-hole USB-C connector
-
-0
-20
-20
-usb
-GCT_USB4110-GF-A
-
-
-0
-16
-16
-usb
-USB-A-Amphenol-UE27ACX4X0X
-https://www.amphenolcanada.com/ProductSearch/drawings/AC/UE27ACX4X0X.pdf
-usb-a jack
-0
-6
-5
-usb
-USB-A-PCB-Plug
-
-
-0
-4
-4

slow_charger.kicad_pro

@@ -2,26 +2,135 @@
   "board": {
     "design_settings": {
       "defaults": {
-        "board_outline_line_width": 0.1,
-        "copper_line_width": 0.2,
+        "board_outline_line_width": 0.09999999999999999,
+        "copper_line_width": 0.19999999999999998,
+        "copper_text_italic": false,
         "copper_text_size_h": 1.5,
         "copper_text_size_v": 1.5,
         "copper_text_thickness": 0.3,
+        "copper_text_upright": false,
+        "courtyard_line_width": 0.049999999999999996,
+        "dimension_precision": 4,
+        "dimension_units": 3,
+        "dimensions": {
+          "arrow_length": 1270000,
+          "extension_offset": 500000,
+          "keep_text_aligned": true,
+          "suppress_zeroes": false,
+          "text_position": 0,
+          "units_format": 1
+        },
+        "fab_line_width": 0.09999999999999999,
+        "fab_text_italic": false,
+        "fab_text_size_h": 1.0,
+        "fab_text_size_v": 1.0,
+        "fab_text_thickness": 0.15,
+        "fab_text_upright": false,
         "other_line_width": 0.15,
+        "other_text_italic": false,
+        "other_text_size_h": 1.0,
+        "other_text_size_v": 1.0,
+        "other_text_thickness": 0.15,
+        "other_text_upright": false,
+        "pads": {
+          "drill": 0.762,
+          "height": 1.524,
+          "width": 1.524
+        },
         "silk_line_width": 0.15,
+        "silk_text_italic": false,
         "silk_text_size_h": 1.0,
         "silk_text_size_v": 1.0,
-        "silk_text_thickness": 0.15
+        "silk_text_thickness": 0.15,
+        "silk_text_upright": false,
+        "zones": {
+          "45_degree_only": false,
+          "min_clearance": 0.508
+        }
       },
-      "diff_pair_dimensions": [],
+      "diff_pair_dimensions": [
+        {
+          "gap": 0.0,
+          "via_gap": 0.0,
+          "width": 0.0
+        }
+      ],
       "drc_exclusions": [],
-      "rules": {
-        "min_copper_edge_clearance": 0.0,
-        "solder_mask_clearance": 0.0,
-        "solder_mask_min_width": 0.0
+      "meta": {
+        "version": 2
       },
-      "track_widths": [],
-      "via_dimensions": []
+      "rule_severities": {
+        "annular_width": "error",
+        "clearance": "error",
+        "copper_edge_clearance": "error",
+        "courtyards_overlap": "error",
+        "diff_pair_gap_out_of_range": "error",
+        "diff_pair_uncoupled_length_too_long": "error",
+        "drill_out_of_range": "error",
+        "duplicate_footprints": "warning",
+        "extra_footprint": "warning",
+        "footprint_type_mismatch": "error",
+        "hole_clearance": "error",
+        "hole_near_hole": "error",
+        "invalid_outline": "error",
+        "item_on_disabled_layer": "error",
+        "items_not_allowed": "error",
+        "length_out_of_range": "error",
+        "malformed_courtyard": "error",
+        "microvia_drill_out_of_range": "error",
+        "missing_courtyard": "ignore",
+        "missing_footprint": "warning",
+        "net_conflict": "warning",
+        "npth_inside_courtyard": "ignore",
+        "padstack": "error",
+        "pth_inside_courtyard": "ignore",
+        "shorting_items": "error",
+        "silk_over_copper": "warning",
+        "silk_overlap": "warning",
+        "skew_out_of_range": "error",
+        "through_hole_pad_without_hole": "error",
+        "too_many_vias": "error",
+        "track_dangling": "warning",
+        "track_width": "error",
+        "tracks_crossing": "error",
+        "unconnected_items": "error",
+        "unresolved_variable": "error",
+        "via_dangling": "warning",
+        "zone_has_empty_net": "error",
+        "zones_intersect": "error"
+      },
+      "rules": {
+        "allow_blind_buried_vias": false,
+        "allow_microvias": false,
+        "max_error": 0.005,
+        "min_clearance": 0.0,
+        "min_copper_edge_clearance": 0.0,
+        "min_hole_clearance": 0.25,
+        "min_hole_to_hole": 0.25,
+        "min_microvia_diameter": 0.19999999999999998,
+        "min_microvia_drill": 0.09999999999999999,
+        "min_silk_clearance": 0.0,
+        "min_through_hole_diameter": 0.3,
+        "min_track_width": 0.19999999999999998,
+        "min_via_annular_width": 0.049999999999999996,
+        "min_via_diameter": 0.39999999999999997,
+        "solder_mask_clearance": 0.0,
+        "solder_mask_min_width": 0.0,
+        "use_height_for_length_calcs": true
+      },
+      "track_widths": [
+        0.0,
+        0.25,
+        0.5
+      ],
+      "via_dimensions": [
+        {
+          "diameter": 0.0,
+          "drill": 0.0
+        }
+      ],
+      "zones_allow_external_fillets": false,
+      "zones_use_no_outline": true
     },
     "layer_presets": []
   },