Files
snappy-reprap/jhead_platform_parts.scad
2015-10-10 01:03:01 -07:00

275 lines
7.3 KiB
OpenSCAD

include <config.scad>
use <GDMUtils.scad>
use <NEMA.scad>
use <joiners.scad>
$fa = 2;
$fs = 2;
module jhead_platform()
{
platform_vert_off = rail_height+groove_height+rail_offset;
l = extruder_length;
w = rail_width;
h = rail_height;
thick = jhead_groove_thick;
motor_width = nema_motor_width(17);
idler_backside = (jhead_barrel_diam+8)/2+8;
idler_back_thick = 3.5;
color("SteelBlue")
prerender(convexity=10)
zrot(-90)
union() {
difference() {
union() {
// Bottom.
up(thick/2) {
cube(size=[w, l, thick], center=true);
}
// Walls.
xspread(rail_spacing+joiner_width) {
up(h/6) {
cube(size=[joiner_width, l/3-5, h/3], center=true);
}
}
// Rubber band clip
right((rail_spacing)/2) {
up(h/3-0.05) {
difference() {
right_half(30) {
right(2) {
scale([1,0.75,1]) {
cylinder(h=8, d1=joiner_width, d2=joiner_width+6);
up(8) cylinder(h=1, d=joiner_width+6);
}
}
}
up(8+1) {
xrot(90) fillet_mask(r=joiner_width/2, h=joiner_width*2);
}
}
}
}
// Wall Triangles
zring(n=2) {
xflip_copy() {
up((h+groove_height)/2) {
fwd(l/2-l/2/2-0+0.05) {
right((rail_spacing+joiner_width)/2) {
difference() {
thinning_brace(h=h+groove_height, l=l/2, thick=joiner_width, strut=groove_height/sqrt(2));
up((h+groove_height)/2) cube([l+1, w+1, 4], center=true);
}
}
}
}
}
}
// Jhead base
fwd(extruder_shaft_len/4/2) {
up((jhead_shelf_thick+jhead_groove_thick)/2) {
cube([rail_width, extruder_shaft_len*0.75, jhead_shelf_thick+jhead_groove_thick], center=true);
}
up(jhead_shelf_thick+jhead_groove_thick) {
up(motor_width*0.37/2) {
cube([jhead_barrel_diam+8, extruder_shaft_len*0.75, motor_width*0.37], center=true);
}
}
}
// Lower idler mount blocks
up(jhead_groove_thick+jhead_shelf_thick) {
xspread(jhead_barrel_diam+8+9) {
up(5/2-0.05) {
fwd(2/2) {
cube([15, extruder_shaft_len/2+2, 5], center=true);
}
}
}
}
// Motor face plate.
fwd(extruder_shaft_len/2-2/2) {
right(extruder_drive_diam/2-0.5) {
up(thick+jhead_shelf_thick+motor_width/2/2) {
cube([motor_width, 2, motor_width/2], center=true);
}
}
}
// Motor supports
fwd(motor_length/2+extruder_shaft_len/2) {
right(extruder_drive_diam/2-0.5) {
up(20/2) {
xspread(motor_width-5) {
yspread(rail_height-15) {
cube([20, 15, 20], center=true);
}
}
}
}
}
}
// Clear motor and extruder parts
up(jhead_groove_thick+jhead_shelf_thick) {
up(motor_width/2) {
left(0.5) {
right(extruder_drive_diam/2) {
xrot(90) cylinder(h=extruder_shaft_len+1, d=extruder_drive_diam+1, center=true);
fwd(extruder_shaft_len/2) {
xrot(90) nema17_mount_holes(depth=2*2+0.05, l=0);
fwd(motor_length/2) {
cube([motor_width, motor_length, motor_width], center=true);
}
}
}
left(extruder_idler_diam/2) {
back(1) {
xrot(90) cylinder(h=extruder_shaft_len-2+0.05, d=extruder_idler_diam+2, center=true);
left((extruder_idler_diam+2)/2) {
cube([extruder_idler_diam+2, extruder_shaft_len-2+0.05, extruder_idler_diam+2], center=true);
}
}
}
}
}
up(jhead_cap_height+2*printer_slop) {
cube([jhead_barrel_diam, filament_diam+4*printer_slop, 0.6], center=true);
up(0.3) {
cube([filament_diam+4*printer_slop, filament_diam+4*printer_slop, 0.6], center=true);
}
}
}
// Motor cooling convection hole.
fwd(motor_width/2+extruder_shaft_len/2) {
right(extruder_drive_diam/2-0.5) {
cylinder(d=motor_width*0.85, h=thick*10, center=true);
}
}
// Filament feed
cylinder(d=filament_diam+4*printer_slop, h=100, center=true, $fn=12);
up(jhead_groove_thick+jhead_shelf_thick+motor_width*0.37-1+0.05) {
cylinder(d1=filament_diam+4*printer_slop, d2=filament_diam*3, h=2, center=true, $fn=12);
}
// Jhead groove slot
up(jhead_groove_thick/2) {
back(extruder_length/4/2) {
yspread(extruder_length/4) {
cylinder(h=jhead_groove_thick+0.1, d=jhead_groove_diam+printer_slop, center=true);
}
cube([jhead_groove_diam+printer_slop, extruder_length/4, jhead_groove_thick+0.1], center=true);
}
}
// Jhead shelf slot
up(jhead_groove_thick) {
up((jhead_shelf_thick+jhead_cap_height+2*printer_slop)/2) {
back(extruder_length/4/2) {
yspread(extruder_length/4) {
cylinder(h=jhead_shelf_thick+jhead_cap_height+2*printer_slop+0.1, d=jhead_barrel_diam+printer_slop, center=true);
}
cube([jhead_barrel_diam+printer_slop, extruder_length/4, jhead_shelf_thick+jhead_cap_height+2*printer_slop+0.1], center=true);
}
}
}
up((jhead_shelf_thick+jhead_groove_thick)/2) {
// Extruder fan hole.
back(extruder_length/4) {
cylinder(h=jhead_shelf_thick+jhead_groove_thick+1, d=extruder_fan_size+2*printer_slop+2*2, center=true);
}
// Wire access slot
back(extruder_length/4-extruder_fan_size/2+8/2) {
xspread(w*0.5) {
cylinder(h=jhead_shelf_thick+jhead_groove_thick+1, d=8, center=true);
}
cube([w*0.5, 8, jhead_shelf_thick+jhead_groove_thick+1], center=true);
}
}
// Bottom idler holder
xflip_copy() {
up(jhead_groove_thick+idler_back_thick+printer_slop/2) {
left(idler_backside-idler_back_thick) {
intersection() {
yrot_copies([0,-98]) {
teardrop(r=idler_back_thick+printer_slop/2, h=extruder_shaft_len/2+printer_slop, ang=40, $fs=1);
}
up(idler_back_thick) {
cube([2*idler_back_thick+printer_slop, extruder_shaft_len/2+printer_slop, 4*idler_back_thick+printer_slop], center=true);
}
}
down(idler_back_thick/3) {
yrot_copies([0,-8]) {
left((idler_back_thick+printer_slop/2)/2) {
up(50/2) {
cube([idler_back_thick+printer_slop/2, extruder_shaft_len/2+printer_slop, 50], center=true);
}
}
}
}
}
}
}
// Clear space for joiners.
up(rail_height/2+0.005) {
joiner_quad_clear(xspacing=rail_spacing+joiner_width, yspacing=l+0.001, h=h, w=joiner_width, clearance=5, a=joiner_angle);
}
}
// Rail end joiners.
up(rail_height/2) {
joiner_quad(xspacing=rail_spacing+joiner_width, yspacing=l-0.05, h=h, w=joiner_width, l=10, a=joiner_angle);
}
// Motor joiner clips
right(extruder_drive_diam/2-0.5) {
fwd(extruder_shaft_len/2+motor_length/2) {
difference() {
up(jhead_groove_thick+jhead_shelf_thick+motor_width/2) {
xrot(90) joiner_pair(spacing=motor_mount_spacing, h=rail_height, w=joiner_width, l=motor_width/2+jhead_shelf_thick, a=joiner_angle);
}
cube([motor_mount_spacing+joiner_width+1, rail_height/3, motor_width*0.75], center=true);
}
}
}
// Fan Shroud Joiners
up(thick+jhead_shelf_thick+extruder_fan_thick-6) {
back(extruder_length/4) {
xspread(extruder_fan_size+2*joiner_width) {
xrot(90) half_joiner2(h=extruder_fan_size/2, w=joiner_width, a=joiner_angle);
}
}
}
}
}
module jhead_platform_parts() { // make me
jhead_platform();
}
jhead_platform_parts();
// vim: noexpandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap