Commit Graph

52 Commits

Author SHA1 Message Date
Dominik Sliwa
29fb9d1437 update to the latest symbols and footprints
Update SMTSO2515CTJ standoff and D3 to latest upstream
2022-11-06 17:43:19 +01:00
Dominik Sliwa
833fb14f29 Added cm4 standoffs, usb rec. button, DC_IN pull-down
Added:
- solderable standoffs for the CM4
- DC_IN_F pulldown for D2 high temp reverse current control R44
Modified:
- USB recovery jumper JP2 replaced with a button SW3
- R64 changed to 33k from 6.8k
2022-11-04 20:50:58 +01:00
Stefan Agner
8a27651878 Update silk screen and board version
Adjust silk screen graphics to match current layout. Adjust silk screen
reference designator placements. Bump date and version of schematics and
PCB.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-08-29 18:40:06 +02:00
Dominik Sliwa
a60829b4cf USB-UART: PCB: Add CP2102n power diode and fix DRC issues
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-28 15:01:34 +02:00
Dominik Sliwa
96ab6794d5 Use CM4 3.3V as EN fot 3.3Vp
-changed snubber circuit diode to a "normal" from schottky

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-16 17:28:26 +02:00
Dominik Sliwa
04eb3ebc7e Adjust PoE and change 3.3V supply topology
-Snubber circuit under ecrtail load condition can dissipate more power
then the resistor can handle, increased the resistor size and added one
more in parallel
-Increased size of some of the 12V input capacitors
-Use 3.3Vp instead of 3.3V generated by the RPi for LED, RTC, Radio, Fan
control and RPi reduced hat connector
-PoE pri/sec capacitor value changed

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-16 12:50:43 +02:00
Dominik Sliwa
5688e1d4e1 poe 1.3 improvements for emc includes MPS layout sugestions
decreased coupling between poe lines and  the gnd plane
added vias to stich main gnd planes
decreased the peak current through the transformer
inductor based pi filter on the poe output
decreased coupling to gnd of the poe "noise path"
added parallel mosfet capacitance to poe
moved fb line fo the dcdcs away from inductors

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-13 23:20:13 +02:00
Stefan Agner
82fab35211 Schematic/PCB version v1.2b
Increment to sub-version v1.2. Main changes are:
- Back and front silk screen
- LED resistors

There are no changes in the layout and any critical components.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-04-27 21:48:15 +02:00
Stefan Agner
e0e2b8ecd0 Bump revision to 1.2
Bump revision to 1.2 in Schematic/PCB sheets and update the date.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-02-15 22:05:53 +01:00
Dominik Sliwa
8fd9133aec PoE EMI optimization
Modified PoE layout to account for GNDS-GND1 flow
and repositioned the noise retern capacitor.
Snubber was corrected for the transformer used and the switching
frequency. Some components were removed.
PoE Input filter was adjusted.

3.3 and 5V DCDC capacitor layout was optimised and unused components
were removed.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-02-15 00:29:21 +01:00
Stefan Agner
8f5fade02a Various minor silk screen/PCB tweaks
- Fix edge cut on lower right corner to make board size exact
- Update board charactristics
- Set grid origin back to 30, 30
- Update M.2 expansion silk screen (remove AI accelerator hint)
- Various silk screen reference designator fixes/improvements
- Add ESD warning logo

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-10 11:19:45 +01:00
Stefan Agner
f4d8d9d038 Silkscreen fixes/small BOM adjustments
- Update silk screen reference designators
- Update backside silk screen for Yellow revision 1.1
- Set U21 (SOIC-8 RTC) to assemble and U25 (MSOP-8) as DNP
- Update heatsink footprint to add heatsink outline to silk screen (#44)
- Mark orientation of D26, D27, D28 and D29 (fixes #39)
- Use pin-header footprint for PoE selector J13, it is now JP5

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-09 22:18:52 +01:00
Stefan Agner
8c5d73b1fe Update PartNumber/Manufacturer
Fill in Manufacturer/PartNumber for the following parts:
- CP2102N-Axx-xQFN24
- FSUSB30MUX
- BC817

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:44:40 +01:00
Stefan Agner
637dd1a595 Exclude TestPoints from BOM
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:28:16 +01:00
Stefan Agner
019c9efdda Rename Amber to Yellow everywhere
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:08:55 +01:00
Dominik Sliwa
9ba4a31261 Fix FSUSB30 Symbol and routing
Additionally a cap was added to U27.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-01-05 18:32:19 +01:00
Dominik Sliwa
7fe4e894df Yellow Proto1
Changes:
-name changed to yellow
-moved to 24-pin CP2102N
-routing

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-12-09 23:10:18 +01:00
Dominik Sliwa
2b6a425388 USB hub fixes
-Fixed upstream diff pair polarity
-added optional inverer for the USB power switch enable pin
 Design now supports both AP2181 and AP2191

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-10-30 19:22:03 +02:00
Stefan Agner
71aa37cac9 Bump Amber revision to 1.0
Make sure all drawings are set to 1.0. Update Board stackup (colors) and
add tables to comment layer.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-30 01:03:36 +02:00
Stefan Agner
5b9b87d8e2 Address DRC issues
Run annotation again which just updated some net names. Address various
DRC issues like courtyard violence and exclude the remaining DRC errors.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-29 20:49:51 +02:00
Stefan Agner
2c22d7083a Fix/improve various parts
- U7: Define Manufacturer/PartNumber
- J13: Define Manufacturer/PartNumber
- L2: Fix PartNumber (remove unprintable characters)
- C85: Change to our preferred supplier Nichicon
- J9: DNP (not used by default, avoid potential issues with FCC approval)
- Y1/Y2: Define frequency and load capacitance in value
- JP1: Use sensible part value
- C106: Fix Config field
- Remove heat sink and CM4 from BOM (handled in product assembly BOM)

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-18 12:16:09 +02:00
Dominik Sliwa
792c242592 Changes to PoE for EMI compliance and improved efficiency
PoE
-Added a common mode filter on the input
-FB filter on the output side
-12V in now disables the poe with the DEN pin
-DT is now disabled
-PSRS is now disabled
-move to 1210 resistors for resistors identified in thermal testing
-DTHR is now enabled in default BoM
-some resistor values were adjusted
-some caps were moved to the common power supply section

USB:
-USB Hub 1.8V rail have capacitors added

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-18 00:36:27 +02:00
Stefan Agner
52cf25ad98 Use Terminus Tech FE1.1 USB Hub
Fixes: #28

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-13 15:33:11 +02:00
Stefan Agner
696233c284 Renmae LightBlue to Amber
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-12 20:20:45 +02:00
Stefan Agner
3b825fc80d Update project files with latest KiCad 6 nightly
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-12 13:10:13 +02:00
Stefan Agner
c067ba6fa5 Align BD9D321EFJ DC-DC converts correctly
Add BD9D321EFJ to the symbol library and align it properly to the
1.27mm/0.050inch grid. Make sure to align the instances U15/U16
correctly as well as the complete Power schematic.

With that GND is now correctly connected to Pin 5 of U16.

Fixes: #27

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-07-21 13:54:58 +02:00
Dominik Sliwa
076bbdf181 initial rev 0.3:
updates
schematic:
-change usb current protection IC to 1.5A
-Added low-pass filter to the audio output
-PoE fixed primary windings polarity
-added option to select poe class with a jumper (between 3 and 4)
-fixes in poe design
-added testpoints
-added virtual hirose df40c connectors for pick and place use

lightblue.pretty:
-added fake DF40C footprint for pick and place and 3d model purposes

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-06-05 23:10:33 +02:00
Stefan Agner
d357365ab2 Clarify rating of C52/R53
C52 needs to be 100n/25V, R53 should be 1% accuracy.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-05-29 13:11:28 +02:00
Dominik Sliwa
b1e3c7e17c pcb 0.2:
Changes:
Footrints:
-Modified DC Jack to accomodate CUI PJ-002A
-Modified RJ45 to increase clearance between shield and poe pins
-Modified m.2 mounting pads to avoid drc errors
Schematic:
-usb-c facing usb mux is supplied by +3v3VP
-added misc. capacitors
PCB
-min. annular ring for vias set to 0.125 from 0.2

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-04-27 02:06:11 +02:00
Stefan Agner
ffb1a161e1 Adjust rating/footprint size of some ceramic capacitors
Also update connector/jumper designator to make more sense.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 14:34:56 +02:00
Stefan Agner
e1079c97d4 Reannotate the complete schematics
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 00:22:28 +02:00
Stefan Agner
e2740025eb Adjust various parts to improve BOM
- Replace unusual/high value ceramics with lower value in parallel
- Use the same protection Shottky Diode in PoE as in regular input
  (B340LB-13-F)
- Replace PoE rectifier Diodes with B1100-13-F
- Replace PoE Inductor (SRN6045TA-3R3Y) with the same part from 5V power
  supply (Taiyo Yuden NRS8030T3R3MJGJ)
- Correctly specify Pulse Electronics transformer

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-15 23:52:59 +02:00
Stefan Agner
3712a66f11 Add resistors to potentially tune boost converter
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-15 21:56:01 +02:00
Stefan Agner
8382d3b79c Adjust Manufacturer/PartNumber for some parts
- Use Diodes B2100-13-F consistently
- Define part for pin headers
- Replace N-Channel MOSFET for PoE with BSZ440N10NS3GATMA1
- Define Input protection MOSFET DMP3013SFV-7

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-15 21:49:27 +02:00
Stefan Agner
aa2b0d7c5c Adjust input/output capacitors for 5V/3.3V supply
Add/change some capacitor to be 33uF bulk capacitors.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-14 12:40:01 +02:00
Stefan Agner
ce101e1257 Add ideal Diode using FET for non-PoE variant
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-14 12:16:26 +02:00
Dominik Sliwa
8b0391d0c9 Power.kicad_sch: Move to ceramic capacitors
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-04-13 22:45:08 +02:00
Stefan Agner
20c5478ac6 Assign footprints and annotate components
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-13 15:15:40 +02:00
Stefan Agner
7acf8b5516 Replace Diodes AP64501SP-13 with Rohm BD9D321EFJ DC-DC converter
The Rohm has a lower current rating and input voltage range, but should
be good enough for our use case. It has better availability and is quite
a bit cheaper than the Diodes part. This also requires different
inductors and some different resistor values.

Fixes: #12

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-13 11:20:09 +02:00
Stefan Agner
dfc5c4d37d Add CM4 board to board connectors
Add the CM4 board to board connectors using separate symbols. This is a
bit a hack, but makes sure two pieces appear in the BOM.

Also, this seems to upgrade all the schematic to the latest KiCad
schematic version.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-15 17:50:46 +01:00
Stefan Agner
8e1635ca79 Improve SW and D (LED) ordering and silkscreen
Make sure switches (SW) are ordered logically. Also use D1 through D6
for LEDs.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-09 19:21:14 +01:00
Stefan Agner
eeddd4bbfd Change connector reference designators
Make them ordered logically, based importance and placement on the
board.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-09 19:01:10 +01:00
Dominik Sliwa
66c3a4b488 PCB[WIP]/SCH:
changes:
-more routing
-added poe negotiation disabled when +12V is present on the DC jack
-modified m.2 "holes"

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-02-09 10:50:55 +01:00
Stefan Agner
267d868b40 Update Schematic to latest KiCad nightly
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-26 21:57:04 +01:00
Stefan Agner
19a1ebc4a8 Define footprint for remaining parts
- Fix footprint for 02x05 pin header
- Add footprint for Bourns SDR1006 Inductor (PoE)
- Define footprints for inductors
- Define footprints for ferrite beads
- Define footprint for fuse
- Define footprints for all resistors
- Define footprints for SD card and other components
- Switch ON Semi NCP114MX with TI TLV73333PDBV

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-26 19:55:22 +01:00
Stefan Agner
7d374ecae8 Define more footprints and update Manufacturer/PartNumber fields
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-25 17:10:39 +01:00
Stefan Agner
e4e5a32f46 Standardize page settings/add page titles
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-25 11:11:40 +01:00
Stefan Agner
4f34f664d0 Annotate symbools and assign capacitor footprints
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-24 23:32:41 +01:00
Stefan Agner
3f47379b79 Update Manufacturer/PartNumber accross the whole schema
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-24 22:37:19 +01:00
Dominik Sliwa
6d866df43d PoE and clean-up
- Moved PoE to a seperate sheet and finished design
- Started using Config field for Variants and DNP flag
- Fix-ups
- Added Wurth 749119550 and TI TPS23734 to the symbol library
- Changed RTC from PCF8563 to PCF85063

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-01-24 13:55:45 +01:00