Commit Graph

54 Commits

Author SHA1 Message Date
Stefan Agner
8c5d73b1fe Update PartNumber/Manufacturer
Fill in Manufacturer/PartNumber for the following parts:
- CP2102N-Axx-xQFN24
- FSUSB30MUX
- BC817

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:44:40 +01:00
Stefan Agner
637dd1a595 Exclude TestPoints from BOM
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:28:16 +01:00
Stefan Agner
019c9efdda Rename Amber to Yellow everywhere
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:08:55 +01:00
Dominik Sliwa
9ba4a31261 Fix FSUSB30 Symbol and routing
Additionally a cap was added to U27.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-01-05 18:32:19 +01:00
Dominik Sliwa
7fe4e894df Yellow Proto1
Changes:
-name changed to yellow
-moved to 24-pin CP2102N
-routing

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-12-09 23:10:18 +01:00
Dominik Sliwa
2b6a425388 USB hub fixes
-Fixed upstream diff pair polarity
-added optional inverer for the USB power switch enable pin
 Design now supports both AP2181 and AP2191

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-10-30 19:22:03 +02:00
Stefan Agner
71aa37cac9 Bump Amber revision to 1.0
Make sure all drawings are set to 1.0. Update Board stackup (colors) and
add tables to comment layer.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-30 01:03:36 +02:00
Stefan Agner
5b9b87d8e2 Address DRC issues
Run annotation again which just updated some net names. Address various
DRC issues like courtyard violence and exclude the remaining DRC errors.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-29 20:49:51 +02:00
Dominik Sliwa
fe1b207586 PoE.kicad_sch: fix Vss and remove vss-gnd1 diode
Vss was pointing to general GND.
Diode is not used int PSR topology.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-24 01:12:00 +02:00
Stefan Agner
2c22d7083a Fix/improve various parts
- U7: Define Manufacturer/PartNumber
- J13: Define Manufacturer/PartNumber
- L2: Fix PartNumber (remove unprintable characters)
- C85: Change to our preferred supplier Nichicon
- J9: DNP (not used by default, avoid potential issues with FCC approval)
- Y1/Y2: Define frequency and load capacitance in value
- JP1: Use sensible part value
- C106: Fix Config field
- Remove heat sink and CM4 from BOM (handled in product assembly BOM)

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-18 12:16:09 +02:00
Dominik Sliwa
ff492bcb78 USB: add annotations and switch usb ports for easier routing
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-18 00:52:29 +02:00
Dominik Sliwa
792c242592 Changes to PoE for EMI compliance and improved efficiency
PoE
-Added a common mode filter on the input
-FB filter on the output side
-12V in now disables the poe with the DEN pin
-DT is now disabled
-PSRS is now disabled
-move to 1210 resistors for resistors identified in thermal testing
-DTHR is now enabled in default BoM
-some resistor values were adjusted
-some caps were moved to the common power supply section

USB:
-USB Hub 1.8V rail have capacitors added

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-18 00:36:27 +02:00
Stefan Agner
d9b75ad90b Relayout new design
- Update PCB from Schematics
- Move SD-card to bottom side of the PCB
- Place LEDs in front of CM4
- Add additional LEDs (Amber/Radio)
- Move LP5569 to the left
- Remove all holes
- Lock through holes which should not be moved

Fixes: #33

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-15 01:02:49 +02:00
Stefan Agner
423b10f01c Update to LEDs and add GND test point
- Add Blue Radio LED (in a separate new assembly option)
- Change buffer package from SC-70 to SC-74A (aka. SOT-23-5)
- Add GND test point

Fixes: #31

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-14 18:33:29 +02:00
Stefan Agner
52cf25ad98 Use Terminus Tech FE1.1 USB Hub
Fixes: #28

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-13 15:33:11 +02:00
Stefan Agner
696233c284 Renmae LightBlue to Amber
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-12 20:20:45 +02:00
Stefan Agner
3b825fc80d Update project files with latest KiCad 6 nightly
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-12 13:10:13 +02:00
Dominik Sliwa
076bbdf181 initial rev 0.3:
updates
schematic:
-change usb current protection IC to 1.5A
-Added low-pass filter to the audio output
-PoE fixed primary windings polarity
-added option to select poe class with a jumper (between 3 and 4)
-fixes in poe design
-added testpoints
-added virtual hirose df40c connectors for pick and place use

lightblue.pretty:
-added fake DF40C footprint for pick and place and 3d model purposes

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-06-05 23:10:33 +02:00
Stefan Agner
951656e0a7 Ventilation holes and silk screen
- Add multiple ventilation slots (move some traces for space)
- Add Home Assistant logo to the back
- Add Nabu Casa logo on the front
- Fixup reference designators placement in several cases

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-27 21:38:52 +02:00
Stefan Agner
1699c93e59 Update silkscreen/adjust reference designators
Order some relevant reference designator. Use JP for all jumpers. Place
silkcreen neatly. Add some custom silk screen. Remove heat sink corner
marks on silk screen.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-27 16:59:52 +02:00
Dominik Sliwa
b1e3c7e17c pcb 0.2:
Changes:
Footrints:
-Modified DC Jack to accomodate CUI PJ-002A
-Modified RJ45 to increase clearance between shield and poe pins
-Modified m.2 mounting pads to avoid drc errors
Schematic:
-usb-c facing usb mux is supplied by +3v3VP
-added misc. capacitors
PCB
-min. annular ring for vias set to 0.125 from 0.2

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-04-27 02:06:11 +02:00
Stefan Agner
c7340505c8 Use impedance for JLC7628 stackup/switch HDMI/SW2 placement
Use JLC7628 impedance values to get more options in color selection.
Also this leads to slightly wider traces typically, and it will be
easier to switch back to JLC2313 or the like than the other way around.

Also swap placing of HDMI/SW2 and rotate the heatsink by 90° for easier
routing.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-23 15:45:21 +02:00
Stefan Agner
c01bfa5c9e Rework PCB Layout
Adjust some high level placement like M.2 or CM4 and heatsink. Remove
all traces and vias since most of the layouting has to be redone
anyways.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 17:51:59 +02:00
Stefan Agner
818c132a38 Use main 3.3V for CP2102N
Instead of using VBUS to power CP2102N use the main/NVMe 3.3V supply.
This makes sure that the device stays powered during reset, while making
sure the CP2102N is always powered and doesn't backfeed if no USB is
plugged in.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 17:02:35 +02:00
Stefan Agner
ffb1a161e1 Adjust rating/footprint size of some ceramic capacitors
Also update connector/jumper designator to make more sense.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 14:34:56 +02:00
Stefan Agner
e1079c97d4 Reannotate the complete schematics
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 00:22:28 +02:00
Stefan Agner
e2740025eb Adjust various parts to improve BOM
- Replace unusual/high value ceramics with lower value in parallel
- Use the same protection Shottky Diode in PoE as in regular input
  (B340LB-13-F)
- Replace PoE rectifier Diodes with B1100-13-F
- Replace PoE Inductor (SRN6045TA-3R3Y) with the same part from 5V power
  supply (Taiyo Yuden NRS8030T3R3MJGJ)
- Correctly specify Pulse Electronics transformer

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-15 23:52:59 +02:00
Stefan Agner
8382d3b79c Adjust Manufacturer/PartNumber for some parts
- Use Diodes B2100-13-F consistently
- Define part for pin headers
- Replace N-Channel MOSFET for PoE with BSZ440N10NS3GATMA1
- Define Input protection MOSFET DMP3013SFV-7

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-15 21:49:27 +02:00
Stefan Agner
20c5478ac6 Assign footprints and annotate components
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-13 15:15:40 +02:00
Stefan Agner
513bd69bf3 Redesign buttons/switches
Remove power/reset/recovery switch. Power and reset is not really required
and recovery mode (USB Boot) can be triggered via jumper. Make the Fan
and RPiLED a new separate config so we can leave them unpopulated. Add a
second GPIO controlled switch.

Fixes: #16

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-13 14:32:30 +02:00
Stefan Agner
dfd56d8a00 Fix CP2102N footprint
Choose Silicon Labs specific QFN20 footprint.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-13 13:32:36 +02:00
Stefan Agner
80925baff1 Use HRO USB-C part number to match footprint
The footprint is not compatible with the JAE part. Specify the HRO USB-C
part number instead.

Fixes: #14

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-12 18:04:01 +02:00
Stefan Agner
a9e7f558de Replace CP2102N and SW4
Use a jumper instead of a switch to change between CM4 USB Device and
CP2102N. Replace CP2102N QFN24 with QFN20 variant. Make CP2102N to be
bus-powered by default.

Fixes: #7

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-08 23:51:53 +02:00
Dominik Sliwa
6fb1a6f392 USB.kicad_sch: Add CRFILT cap and adjust resistors
CRFILT capacitor is required for the chip to start properly
and 10k pull-downs were too strong according to the datasheet.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-03-04 21:55:55 +01:00
Stefan Agner
dfc5c4d37d Add CM4 board to board connectors
Add the CM4 board to board connectors using separate symbols. This is a
bit a hack, but makes sure two pieces appear in the BOM.

Also, this seems to upgrade all the schematic to the latest KiCad
schematic version.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-15 17:50:46 +01:00
Stefan Agner
8e1635ca79 Improve SW and D (LED) ordering and silkscreen
Make sure switches (SW) are ordered logically. Also use D1 through D6
for LEDs.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-09 19:21:14 +01:00
Dominik Sliwa
66c3a4b488 PCB[WIP]/SCH:
changes:
-more routing
-added poe negotiation disabled when +12V is present on the DC jack
-modified m.2 "holes"

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-02-09 10:50:55 +01:00
Stefan Agner
bad09b8a15 Change TPD4EUSB30 symbol for pass-through routing
Make the pads next to each input pad a passive connection as well to
allow pass-through routing.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-02 20:59:56 +01:00
Dominik Sliwa
3e38fcc591 [WIP] PCB commit
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-02-02 12:20:08 +01:00
Stefan Agner
bfc34361a2 Select existing standard footprint for USB2422
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-26 22:32:14 +01:00
Stefan Agner
267d868b40 Update Schematic to latest KiCad nightly
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-26 21:57:04 +01:00
Stefan Agner
19a1ebc4a8 Define footprint for remaining parts
- Fix footprint for 02x05 pin header
- Add footprint for Bourns SDR1006 Inductor (PoE)
- Define footprints for inductors
- Define footprints for ferrite beads
- Define footprint for fuse
- Define footprints for all resistors
- Define footprints for SD card and other components
- Switch ON Semi NCP114MX with TI TLV73333PDBV

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-26 19:55:22 +01:00
Stefan Agner
7d374ecae8 Define more footprints and update Manufacturer/PartNumber fields
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-25 17:10:39 +01:00
Stefan Agner
e4e5a32f46 Standardize page settings/add page titles
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-25 11:11:40 +01:00
Stefan Agner
4f34f664d0 Annotate symbools and assign capacitor footprints
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-24 23:32:41 +01:00
Stefan Agner
3f47379b79 Update Manufacturer/PartNumber accross the whole schema
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-01-24 22:37:19 +01:00
Dominik Sliwa
6d866df43d PoE and clean-up
- Moved PoE to a seperate sheet and finished design
- Started using Config field for Variants and DNP flag
- Fix-ups
- Added Wurth 749119550 and TI TPS23734 to the symbol library
- Changed RTC from PCF8563 to PCF85063

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-01-24 13:55:45 +01:00
Dominik Sliwa
718cc2ad0c -Connected remaining nets
-CM4 symbol fixups
-Used single 6x OE buffer chip instead of 4x single
-Added PWM FAN

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-01-18 20:38:35 +01:00
Dominik Sliwa
7cefabc116 Changes
-Added sdcard sheet and SD bus
    -changed main i2c bus
    -added 1.8V and 3.3V connection to CM4
    -removed clk32 from led driver
    -fixed PCM interface Data pin

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-01-17 11:41:05 +01:00
Dominik Sliwa
64c4bfad35 Changes:
-Added AP64501SP-13 library symbol
    -Initial power supplies schematics
    -Increased capacitance for PCIe socket
    -Connections between sheets

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-01-16 22:24:22 +01:00