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Added cable chain joiners. Shortened some parts names.

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Revar Desmera
2014-11-23 22:43:32 -08:00
parent f5a7375ec2
commit 1a1bd4bef3
29 changed files with 171850 additions and 129544 deletions
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92290
STLs/cable_chain_link_parts.stl
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STLs/cable_chain_parts.stl Normal file
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STLs/cantilever_arm_parts.stl
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STLs/cantilever_joint_parts.stl
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STLs/drive_gear_parts.stl
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STLs/extruder_platform_parts.stl
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STLs/extruder_fan_shroud_parts.stl → STLs/fan_shroud_parts.stl
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STLs/motor_mount_plate_parts.stl
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STLs/build_platform_support_parts.stl → STLs/platform_support_parts.stl
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STLs/rail_endcap_parts.stl
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5192
STLs/rail_motor_segment_parts.stl
View File

File diff suppressed because it is too large Load Diff

294
STLs/rail_segment_parts.stl
View File

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266
STLs/sled_endcap_parts.stl
View File

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392
STLs/sled_parts.stl
View File

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14
STLs/support_leg_parts.stl
View File

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126
STLs/xy_joiner_parts.stl
View File

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336
STLs/yz_joiner_parts.stl
View File

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92
cable_chain_link_parts.scad
View File

@@ -1,92 +0,0 @@
include <config.scad>
use <GDMUtils.scad>
module cable_chain_link()
{
h = 13;
w = 22;
l = 26;
r = 3;
bump = 1;
thick = 3;
joiner_length=5;
color("SpringGreen")
union () {
// Bottom and top struts
difference() {
translate([0, 0, h/2])
cube(size=[w-2*thick, l-20, h], center=true);
translate([0, 0, h/2])
chamfcube(size=[w-3*thick, l, h-thick], chamfer=3, center=true);
}
difference() {
// Sides and tabs
mirror_copy([1,0,0]) {
translate([(w-thick)/2, 0, h/2]) {
translate([-thick, -10/2, 0])
cube(size=[thick, l-10, h], center=true);
translate([0, 10/2, 0])
cube(size=[thick, l-10, h], center=true);
// Pivot bump
translate([-thick/2-bump/2, l/2-h/3, 0])
yrot(90) cylinder(h=bump, r1=r, r2=r+bump, center=true, $fn=32);
}
}
// Chamfer top back
translate([0, l/2, h]) {
xrot(45) cube(size=[w+2, h/3*sqrt(2), h/3*sqrt(2)], center=true);
scale([1, tan(20), 1]) xrot(45) cube(size=[w+2, h/2*sqrt(2), h/2*sqrt(2)], center=true);
}
// Chamfer Bottom Front
translate([0, -l/2, 0]) {
scale([1, tan(30), 1]) xrot(45) cube(size=[w+2, h/2*sqrt(2), h/2*sqrt(2)], center=true);
}
// Round out top front.
translate([0, -l/2, h]) {
difference() {
cube(size=[w+2, h, h], center=true);
translate([0, h/2, -h/2]) {
yrot(90) cylinder(h=w+3, r=h/2, center=true, $fn=32);
}
}
}
// Pivot Divot
mirror_copy([1,0,0]) {
translate([(w-thick)/2, 0, h/2]) {
translate([-thick/2-bump/2, -l/2+r+2.75, 0]) {
yrot(90) cylinder(h=bump+0.05, r1=r, r2=r+bump, center=true, $fn=32);
}
}
}
}
}
}
//!cable_chain_link();
module cable_chain_link_parts() { // make me
xcount = 4;
ycount = 4;
xspacing=25;
yspacing=30;
grid_of(
xa=[-xspacing*(xcount-1)/2 : xspacing : xspacing*(xcount-1)/2],
ya=[-yspacing*(ycount-1)/2 : yspacing : yspacing*(ycount-1)/2]
) {
cable_chain_link();
}
}
cable_chain_link_parts();
// vim: noexpandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap

165
cable_chain_parts.scad Normal file
View File

@@ -0,0 +1,165 @@
include <config.scad>
use <GDMUtils.scad>
use <joiners.scad>
cable_chain_height = 13; // mm
cable_chain_width = 22; // mm
cable_chain_length = 26; // mm
cable_chain_pivot = 6; // mm
cable_chain_bump = 1; // mm
cable_chain_wall = 3; // mm
module cable_chain_barrel()
{
h = cable_chain_height;
w = cable_chain_width;
l = cable_chain_length;
r = cable_chain_pivot/2;
color("SpringGreen")
union () {
// Bottom and top struts
difference() {
translate([0, 0, h/2])
cube(size=[w, l-20, h], center=true);
translate([0, 0, h/2])
chamfcube(size=[w-4*cable_chain_wall, l, h-cable_chain_wall], chamfer=2, center=true);
}
}
}
//!cable_chain_barrel();
module cable_chain_mount1()
{
h = cable_chain_height;
w = cable_chain_width;
l = cable_chain_length;
r = cable_chain_pivot/2;
color("SpringGreen")
union () {
difference() {
// Sides and tabs
mirror_copy([1,0,0]) {
translate([w/2-3*cable_chain_wall/2, -l/4, h/2]) {
cube(size=[cable_chain_wall, l/2, h], center=true);
}
}
// Chamfer Bottom Front
translate([0, -l/2, 0]) {
scale([1, tan(30), 1]) xrot(45) cube(size=[w+2, h/2*sqrt(2), h/2*sqrt(2)], center=true);
}
// Round out top front.
translate([0, -l/2, h]) {
difference() {
cube(size=[w+2, h, h], center=true);
translate([0, h/2, -h/2]) {
yrot(90) cylinder(h=w+3, r=h/2, center=true, $fn=32);
}
}
}
// Pivot Divot
mirror_copy([1,0,0]) {
translate([(w-cable_chain_wall)/2, 0, h/2]) {
translate([-cable_chain_wall/2-cable_chain_bump/2, -l/2+r+2.75, 0]) {
yrot(90) cylinder(h=cable_chain_bump+0.05, r1=r, r2=r+cable_chain_bump, center=true, $fn=32);
}
}
}
}
}
}
//!cable_chain_mount1();
module cable_chain_mount2()
{
h = cable_chain_height;
w = cable_chain_width;
l = cable_chain_length;
r = cable_chain_pivot/2;
color("SpringGreen")
union () {
difference() {
// Sides and tabs
mirror_copy([1,0,0]) {
translate([(w-cable_chain_wall)/2, 0, h/2]) {
translate([0, l/4, 0])
cube(size=[cable_chain_wall, l/2, h], center=true);
// Pivot bump
translate([-cable_chain_wall/2-cable_chain_bump/2, l/2-h/3, 0])
yrot(90) cylinder(h=cable_chain_bump, r1=r, r2=r+cable_chain_bump, center=true, $fn=32);
}
}
// Chamfer top back
translate([0, l/2, h]) {
xrot(45) cube(size=[w+2, h/3*sqrt(2), h/3*sqrt(2)], center=true);
scale([1, tan(20), 1]) xrot(45) cube(size=[w+2, h/2*sqrt(2), h/2*sqrt(2)], center=true);
}
}
}
}
//!cable_chain_mount2();
module cable_chain_link()
{
color("SpringGreen")
union () {
cable_chain_mount1();
cable_chain_barrel();
cable_chain_mount2();
}
}
//!cable_chain_link();
module cable_chain_mount()
{
joiner_length=10;
color("SpringGreen")
union () {
translate([0, -2, 0]) {
cable_chain_mount1();
cable_chain_barrel();
}
translate([0, 2, 0]) {
cable_chain_barrel();
cable_chain_mount2();
}
translate([(joiner_length+cable_chain_width/2-3), 0, rail_height/4]) {
zrot(-90) {
half_joiner(h=rail_height/2, w=joiner_width, l=joiner_length, a=joiner_angle);
}
}
}
}
//!cable_chain_mount();
module cable_chain_link_parts() { // make me
translate([0, -20, 0]) {
grid_of(count=[5, 4], spacing=[23, 27]) {
cable_chain_link();
}
}
translate([12, 40, 0]) {
grid_of(count=2, spacing=46) {
zrot(180) cable_chain_mount();
}
}
}
cable_chain_link_parts();
// vim: noexpandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap

7
cantilever_arm_parts.scad
View File

@@ -44,12 +44,17 @@ module cantilever_arm()
// Wiring access holes.
grid_of(count=3, spacing=w/3) {
cube(size=11, center=true);
cube(size=[20,11,8], center=true);
}
}
}
}
// Endstop standoff backing
translate([0, l/2-10, rail_thick/2]) {
cube(size=[endstop_hole_spacing + endstop_screw_size*2 + 6, 20, rail_thick], center=true);
}
// Endstop standoffs
translate([0, l/2-endstop_hole_inset, (rail_thick+endstop_standoff)/2]) {
grid_of(count=2, spacing=endstop_hole_spacing) {

66
cantilever_joint_parts.scad
View File

@@ -5,34 +5,56 @@ use <joiners.scad>
module cantilever_joint()
{
joiner_length = 15;
joiner_length = 20;
hanger_strut = rail_height*2;
color("Chocolate")
prerender(convexity=10)
//prerender(convexity=10)
union() {
// Top hanger joiners.
translate([0, -platform_height/2+0.001, 0]) {
xrot(-90) joiner_pair(spacing=platform_width-joiner_width, h=platform_height, w=joiner_width, l=joiner_length, a=joiner_angle);
difference() {
union() {
// Top hanger joiners.
translate([0, -platform_height/2+0.001, 0]) {
xrot(-90) joiner_pair(spacing=platform_width-joiner_width, h=platform_height, w=joiner_width, l=joiner_length, a=joiner_angle);
}
// Bottom strut
translate([0, joiner_length/2, joiner_length/2])
cube(size=[platform_width, joiner_length, joiner_length], center=true);
// Front struts
grid_of(
xa=[-(platform_width-joiner_width)/2, (platform_width-joiner_width)/2],
ya=[joiner_length/2],
za=[-(hanger_strut-2*rail_height)/2]
) {
cube(size=[joiner_width, joiner_length, (hanger_strut-2*rail_height)], center=true);
}
// Front joiners.
translate([0, joiner_length, -(hanger_strut-rail_height)]) {
grid_of(count=[1,1,2], spacing=[1,1,rail_height]) {
joiner_pair(spacing=platform_width-joiner_width, h=rail_height, w=joiner_width, l=joiner_length, a=joiner_angle);
}
}
}
// Clear for side joiners
translate([0, joiner_width/2, joiner_length-rail_height/4]) {
circle_of(n=2, r=platform_width/2+5, rot=true) {
zrot(-90) {
half_joiner_clear(h=rail_height/2, w=joiner_width, l=10, a=joiner_angle);
}
}
}
}
// Bottom strut
translate([0, joiner_length/2, joiner_length/2])
cube(size=[platform_width, joiner_length, joiner_length], center=true);
// Front struts
grid_of(
xa=[-(platform_width-joiner_width)/2, (platform_width-joiner_width)/2],
ya=[joiner_length/2],
za=[-(hanger_strut-2*rail_height)/2]
) {
cube(size=[joiner_width, joiner_length, (hanger_strut-2*rail_height)], center=true);
}
// Front joiners.
translate([0, joiner_length, -(hanger_strut-rail_height)]) {
grid_of(count=[1,1,2], spacing=[1,1,rail_height]) {
joiner_pair(spacing=platform_width-joiner_width, h=rail_height, w=joiner_width, l=joiner_length, a=joiner_angle);
// Side joiners
translate([0, joiner_width/2, joiner_length-rail_height/4]) {
circle_of(n=2, r=platform_width/2+5, rot=true) {
zrot(-90) {
half_joiner2(h=rail_height/2, w=joiner_width, l=10, a=joiner_angle);
}
}
}
}

10
config.scad
View File

@@ -38,6 +38,7 @@ lifter_nut_size = 17.4; // mm
lifter_nut_thick = 9.3; // mm
lifter_thread_size = 3.175; // mm lift per revolution
/*
// Mechanical endstop boards.
endstop_hole_spacing = 19; // mm
endstop_hole_inset = 4; // mm
@@ -45,6 +46,15 @@ endstop_hole_hoff = 10; // mm
endstop_click_voff = 4; // mm
endstop_screw_size = 3; // mm
endstop_standoff = 2; // mm
*/
// Mechanical endstop bare microswitch.
endstop_hole_spacing = 9.5; // mm
endstop_hole_inset = 9; // mm
endstop_hole_hoff = 10; // mm
endstop_click_voff = 3; // mm
endstop_screw_size = 2.5; // mm
endstop_standoff = 2; // mm
// Standard Mk2b Heated Build Platform from RepRapDiscount.com
hbp_width = 215; // mm

2
extruder_platform_parts.scad
View File

@@ -6,7 +6,7 @@ use <joiners.scad>
module extruder_platform()
{
platform_vert_off = rail_height+groove_height+rail_offset;
l = motor_rail_length*0.5+cantilever_length-platform_vert_off-15;
l = motor_rail_length*0.5+cantilever_length-platform_vert_off-20;
w = platform_width;
h = rail_height;

8
extruder_fan_shroud_parts.scad → fan_shroud_parts.scad
View File

@@ -124,7 +124,7 @@ module fanAssembly(size=40, wall=3, plateh=3, screwsize=3, ang=45)
module extruder_fan_shroud()
module fan_shroud()
{
color("yellow")
prerender(convexity=10)
@@ -145,15 +145,15 @@ module extruder_fan_shroud()
module extruder_fan_shroud_parts() { // make me
module fan_shroud_parts() { // make me
translate([0, 0, 5]) {
yrot(180) {
extruder_fan_shroud();
fan_shroud();
}
}
}
extruder_fan_shroud_parts();
fan_shroud_parts();
// vim: noexpandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap

16
full_assembly.scad
View File

@@ -4,11 +4,11 @@ include <config.scad>
include <GDMUtils.scad>
use <NEMA.scad>
use <build_platform_support_parts.scad>
use <platform_support_parts.scad>
use <cantilever_joint_parts.scad>
use <cantilever_arm_parts.scad>
use <drive_gear_parts.scad>
use <extruder_fan_shroud_parts.scad>
use <fan_shroud_parts.scad>
use <extruder_platform_parts.scad>
use <motor_mount_plate_parts.scad>
use <rail_endcap_parts.scad>
@@ -45,11 +45,11 @@ module axis_slider_assembly(slidepos=0)
}
// Stepper Motor
translate([0, 0, 30]) {
translate([0, 0, rail_height-5-20]) {
motor_mount_plate();
translate([0, 0, 5.9+rail_thick]) {
translate([0, 0, 20-4-0.2]) {
nema17_stepper(h=34, shaft_len=20.05);
translate([0, 0, 17]) {
translate([0, 0, 19]) {
drive_gear();
}
}
@@ -119,10 +119,10 @@ module full_assembly(hide_endcaps=false)
sled_endcap();
translate([0, -(20-joiner_width/2), 0]) {
translate([platform_width/2, 0, 0]) {
zrot(90) build_platform_support2();
zrot(90) platform_support2();
}
translate([-platform_width/2, 0, 0]) {
zrot(270) build_platform_support1();
zrot(270) platform_support1();
}
}
}
@@ -160,7 +160,7 @@ module full_assembly(hide_endcaps=false)
translate([0, cantilever_length/2, 0]) {
extruder_platform();
translate([platform_width/2+5, 86, 5]) {
yrot(30) extruder_fan_shroud();
yrot(30) fan_shroud();
}
}
}

29
motor_mount_plate_parts.scad
View File

@@ -4,9 +4,10 @@ use <NEMA.scad>
use <joiners.scad>
module motor_mount_plate(thick=4, l=15)
module motor_mount_plate(thick=4, l=20)
{
color("Teal")
prerender(convexity=10)
difference() {
union() {
translate([0, 0, l-thick/2]) {
@@ -19,15 +20,30 @@ module motor_mount_plate(thick=4, l=15)
// Joiners
xrot(-90) joiner_pair(spacing=motor_mount_spacing, h=rail_height, w=joiner_width, l=l, a=joiner_angle);
// Standoff
zrot_copies([0, 180]) {
grid_of(
xa=[motor_mount_spacing/2+joiner_width/2+endstop_standoff/2],
ya=[-endstop_hole_spacing/2-endstop_hole_hoff, endstop_hole_spacing/2-endstop_hole_hoff],
za=[l-endstop_hole_inset]
) {
yrot(90) zrot(30) cylinder(r1=endstop_hole_inset/cos(30), r2=endstop_screw_size*1.1/2/cos(30)+0.5, h=endstop_standoff, center=true, $fn=6);
translate([0, 0, endstop_hole_inset/2]) {
cube(size=[endstop_standoff, endstop_screw_size*1.1/cos(30)+1, endstop_hole_inset], center=true);
difference() {
hull() {
grid_of(za=[0, endstop_hole_inset]) {
yrot(90) {
cylinder(
r1=endstop_screw_size*1.1/2/cos(30)+0.5+endstop_standoff,
r2=endstop_screw_size*1.1/2/cos(30)+0.5,
h=endstop_standoff,
center=true,
$fn=24
);
}
}
}
translate([0, 0, (endstop_hole_inset+endstop_screw_size)]) {
cube(size=[endstop_standoff+2, endstop_screw_size*4, endstop_screw_size*2], center=true);
}
}
}
}
@@ -56,10 +72,9 @@ module motor_mount_plate(thick=4, l=15)
module motor_mount_plate_parts() { // make me
n = 1;
spacing = 55;
grid_of(ya=[-((n-1)*spacing)/2 : spacing : ((n-1)*spacing)/2])
grid_of(count=[1,1], spacing=65) {
yrot(180) motor_mount_plate();
}
}

16
build_platform_support_parts.scad → platform_support_parts.scad
View File

@@ -4,7 +4,7 @@ use <joiners.scad>
module build_platform_support1()
module platform_support1()
{
joiner_length=10;
w=20;
@@ -43,11 +43,11 @@ module build_platform_support1()
cylinder(h=h*3, d=hbp_screwsize*1.1, center=true, $fn=8);
}
}
//!build_platform_support1();
//!platform_support1();
module build_platform_support2()
module platform_support2()
{
joiner_length=10;
w=20;
@@ -86,24 +86,24 @@ module build_platform_support2()
cylinder(h=h*3, d=hbp_screwsize*1.1, center=true, $fn=8);
}
}
//!build_platform_support2();
//!platform_support2();
module build_platform_support_parts() { // make me
module platform_support_parts() { // make me
zrot_copies([0, 180]) {
translate([0, 10, 3]) {
translate([-10, 0, 0])
xrot(180) build_platform_support1();
xrot(180) platform_support1();
translate([10, 0, 0])
xrot(180) build_platform_support2();
xrot(180) platform_support2();
}
}
}
build_platform_support_parts();
platform_support_parts();

5
rail_motor_segment_parts.scad
View File

@@ -1,7 +1,6 @@
include <config.scad>
use <GDMUtils.scad>
use <joiners.scad>
use <NEMA.scad>
module rail_motor_segment()
@@ -157,8 +156,8 @@ module rail_motor_segment()
}
// Motor mount joiners.
translate([0, 0, rail_height-5-15]) {
xrot(90) joiner_pair(spacing=motor_mount_spacing, h=rail_height, w=joiner_width, l=rail_height-5-15, a=joiner_angle);
translate([0, 0, rail_height-5-20]) {
xrot(90) joiner_pair(spacing=motor_mount_spacing, h=rail_height, w=joiner_width, l=rail_height-5-20, a=joiner_angle);
}
}
}

2
wiki

Submodule wiki updated: 33457b1dc4...fdb75353eb