EMC optimisations

-eth shield is not connected to the GND rather it shields "input" of poe
-used smaller package for bulk PoE capacitor
-Changed common mode filter to Pulse T8113
-Added more inductor filters on the primary side
-replaced secondary side ferrite silter with an inductor
-used distributed "flyback" capacitor (3 instead of 1)
-slightly increased distance between the poe transformer and the
ethernet signal traces
- extended GND1 under the transformer
- primary snubber circuit is now in "hot-loop" area
-repositioned poe enable optocoupler

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
This commit is contained in:
Dominik Sliwa
2022-07-25 01:29:09 +02:00
parent a60829b4cf
commit f6dc839e95
9 changed files with 19053 additions and 13152 deletions

View File

@@ -2428,9 +2428,9 @@
)
(bus_alias "PCIe" (members "~{RST}" "~{CLKREQ}" "CLK+" "CLK-" "TX+" "TX-" "RX+" "RX-"))
(bus_alias "UART" (members "TXD" "RXD" "CTS" "RTS"))
(bus_alias "SD" (members "D[0..3]" "CMD" "CLK" "PWR" "DET"))
(bus_alias "HDMI" (members "D0+" "D0-" "D1+" "D1-" "D2+" "D2-" "CLK+" "CLK-" "CEC" "HPD" "SDA" "SCL"))
(bus_alias "UART" (members "TXD" "RXD" "CTS" "RTS"))
(junction (at 121.92 171.45) (diameter 0.9144) (color 0 0 0 0)
(uuid 347562f5-b152-4e7b-8a69-40ca6daaaad4)
)

View File

@@ -3086,15 +3086,12 @@
(bus_alias "ETH" (members "TD1+" "TD1-" "TD2+" "TD2-" "TD3+" "TD3-" "TD4+" "TD4-" "LED_YELLOW" "LED_GREEN"))
(bus_alias "PoE" (members "VC1" "VC2" "VC3" "VC4"))
(junction (at 177.8 130.81) (diameter 0.9144) (color 0 0 0 0)
(uuid 4f5a593d-b109-4ea1-9106-1a00245b0fa7)
(junction (at 177.8 130.81) (diameter 0) (color 0 0 0 0)
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(junction (at 179.07 139.7) (diameter 0.9144) (color 0 0 0 0)
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(bus_entry (at 128.27 58.42) (size 2.54 2.54)
(stroke (width 0.1524) (type solid) (color 0 0 0 0))
@@ -3252,6 +3249,10 @@
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@@ -3378,14 +3375,6 @@
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@@ -3410,10 +3399,6 @@
(stroke (width 0) (type solid) (color 0 0 0 0))
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@@ -3464,10 +3449,6 @@
(effects (font (size 1.27 1.27)) (justify left bottom))
(uuid 5b60d023-8944-46b2-871f-f6e438efb4c5)
)
(label "ETH_SHLD" (at 182.88 130.81 180)
(effects (font (size 1.27 1.27)) (justify right bottom))
(uuid 67a8036d-341a-4077-a32d-b9ea49ae5249)
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(label "ETH.TD2+" (at 107.95 64.77 180)
(effects (font (size 1.27 1.27)) (justify right bottom))
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@@ -3533,6 +3514,14 @@
(uuid ff9908a1-bc71-493b-bdce-32312b6a21ba)
)
(global_label "ETH_SHLD" (shape input) (at 181.61 130.81 0) (fields_autoplaced)
(effects (font (size 1.27 1.27)) (justify left))
(uuid 9a7422ba-9e4d-4f41-8d58-d9e27ee428ac)
(property "Intersheet References" "${INTERSHEET_REFS}" (id 0) (at 193.4665 130.7306 0)
(effects (font (size 1.27 1.27)) (justify left) hide)
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(hierarchical_label "{PoE}" (shape output) (at 143.51 101.6 180)
(effects (font (size 1.27 1.27)) (justify right))
(uuid 380503ea-cf17-46e7-aa1d-559d921ac253)
@@ -3575,21 +3564,6 @@
(pin "2" (uuid a80442d4-3a31-475a-987e-6353fc2c45ec))
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(symbol (lib_id "Device:R_Small") (at 184.15 135.89 180) (unit 1)
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(effects (font (size 1.27 1.27)) hide)
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(property "Datasheet" "~" (id 3) (at 184.15 135.89 0)
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(pin "1" (uuid 2ef394e3-123a-4b91-bc21-448d92df859e))
(pin "2" (uuid 7626bf5b-5b64-47cd-b0b9-72ba4a1a5475))
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View File

@@ -5217,12 +5217,12 @@
(pin "2" (uuid c401c8e2-0382-4889-9184-7f73b71e8f76))
(pin "3" (uuid 8b07577d-47f3-43a3-9526-902df9bbf607))
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(symbol (lib_id "power:GND") (at 89.535 163.195 270) (unit 1)
@@ -5247,7 +5247,7 @@
(in_bom yes) (on_board yes)
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(property "Reference" "R28" (id 0) (at 50.8 100.076 0))
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(property "Footprint" "Resistor_SMD:R_0402_1005Metric" (id 2) (at 48.26 100.838 0)
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@@ -5328,8 +5328,8 @@
(pin "2" (uuid 4934dc5c-5380-455d-ae19-6e24d9bfceb5))
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@@ -5370,8 +5370,8 @@
(in_bom yes) (on_board yes)
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@@ -5786,8 +5786,8 @@
(in_bom yes) (on_board yes)
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(property "Footprint" "Resistor_SMD:R_0402_1005Metric" (id 2) (at 53.594 100.838 0)
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(property "Datasheet" "~" (id 3) (at 53.594 100.838 0)
@@ -6011,7 +6011,7 @@
(in_bom yes) (on_board yes)
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(property "Reference" "R27" (id 0) (at 26.924 99.314 90))
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(property "Value" "10" (id 1) (at 26.924 104.032 90))
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@@ -1,6 +1,6 @@
{
"board": {
"active_layer": 0,
"active_layer": 37,
"active_layer_preset": "",
"auto_track_width": false,
"hidden_nets": [],
@@ -63,7 +63,7 @@
35,
36
],
"visible_layers": "fffffff_ffffffff",
"visible_layers": "ffffff0_ffffffff",
"zone_display_mode": 0
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"meta": {

View File

@@ -45,7 +45,7 @@
"silk_text_upright": false,
"zones": {
"45_degree_only": false,
"min_clearance": 0.15
"min_clearance": 0.19999999999999998
}
},
"diff_pair_dimensions": [
@@ -589,11 +589,13 @@
"microvia_drill": 0.1,
"name": "poe_hv",
"nets": [
"/Ethernet/ETH_SHLD",
"/Ethernet/VC1",
"/Ethernet/VC2",
"/Ethernet/VC3",
"/Ethernet/VC4"
"/Ethernet/VC4",
"/PoE/POE_IN_N",
"/PoE/POE_IN_P",
"ETH_SHLD"
],
"pcb_color": "rgba(0, 0, 0, 0.000)",
"schematic_color": "rgba(0, 0, 0, 0.000)",

View File

@@ -1060,9 +1060,6 @@
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@@ -1156,9 +1153,6 @@
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@@ -1525,6 +1519,9 @@
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@@ -1555,9 +1552,15 @@
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@@ -1573,6 +1576,12 @@
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@@ -1621,6 +1630,9 @@
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@@ -1819,11 +1831,14 @@
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@@ -1831,6 +1846,12 @@
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(reference "C91") (unit 1) (value "2u2/100V") (footprint "Capacitor_SMD:C_1206_3216Metric")
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@@ -1838,7 +1859,7 @@
(reference "C92") (unit 1) (value "220n/100V") (footprint "Capacitor_SMD:C_0805_2012Metric")
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@@ -1889,7 +1910,7 @@
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)
(path "/aa1d8d83-5167-420c-9ee7-3e4dcc942bfc/261dbabc-fcd7-4cdb-9e67-27e814991e63"
(reference "C111") (unit 1) (value "10u") (footprint "Capacitor_SMD:C_0805_2012Metric")
@@ -1900,6 +1921,15 @@
(path "/aa1d8d83-5167-420c-9ee7-3e4dcc942bfc/a038d86c-0f19-478f-af2c-2894454305e1"
(reference "C113") (unit 1) (value "100n") (footprint "Capacitor_SMD:C_0402_1005Metric")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/18c7d698-74b8-4d61-b660-ef6def0f4ceb"
(reference "C114") (unit 1) (value "1nF/2kV") (footprint "Capacitor_SMD:C_1812_4532Metric")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/7c75ac73-971c-4f0f-9256-9b86fcb1183e"
(reference "C115") (unit 1) (value "1nF/2kV") (footprint "Capacitor_SMD:C_1812_4532Metric")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/8f86f40c-d0e9-4119-90cb-0d590df45bb4"
(reference "C116") (unit 1) (value "2u2/100V") (footprint "Capacitor_SMD:C_1206_3216Metric")
)
(path "/a1a835e0-c072-4609-9cb4-4b95bf746f54/14257d11-70b4-4524-bbc7-c9c364d35ee5"
(reference "D1") (unit 1) (value "LED_Small") (footprint "LED_SMD:LED_0603_1608Metric")
)
@@ -2002,9 +2032,6 @@
(path "/6888556d-e390-44b5-977e-8a0092745a4b/5c30cbcd-3ab9-4a62-a803-d67c8d01514c"
(reference "FB3") (unit 1) (value "1k@100MHz/600mA") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/cfb343e3-05f9-48e5-b199-a8a763e3cc50"
(reference "FB4") (unit 1) (value "0.22uH") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/d6694e6a-eae0-4147-bc94-8d2c65eec42f"
(reference "FID1") (unit 1) (value "Fiducial") (footprint "Fiducial:Fiducial_1mm_Mask2mm")
)
@@ -2029,8 +2056,8 @@
(path "/902787ce-17d4-4a85-914c-caf2c76e7348"
(reference "FID8") (unit 1) (value "Fiducial") (footprint "Fiducial:Fiducial_1mm_Mask2mm")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/59b3b2a4-69cc-4b91-a496-9a2aacf0b558"
(reference "FL1") (unit 1) (value "1k@100MHz{slash}500mA") (footprint "Yellow:L_CommonModeChoke_Murata_DLW5B")
(path "/6888556d-e390-44b5-977e-8a0092745a4b/2ec7d5a7-9fdf-49d6-b5fd-da6778354b49"
(reference "FL1") (unit 1) (value "T8113") (footprint "Yellow:L_CommonModeChoke_Pulse_T811x")
)
(path "/13673698-1ae8-48ac-89ad-67bec4817dbe"
(reference "H1") (unit 1) (value "MountingHole") (footprint "MountingHole:MountingHole_2.7mm_M2.5")
@@ -2101,15 +2128,21 @@
(path "/7c248bd3-8232-4777-a40c-eab53460cf85/65722b3e-bd11-4d53-9b38-148a204070a3"
(reference "JP4") (unit 1) (value "Conn_01x02") (footprint "Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_Vertical")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/d2f558fb-acd9-4c71-93bb-37883bf1acff"
(reference "JP5") (unit 1) (value "Conn_01x03_Male") (footprint "Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_Vertical")
)
(path "/c7bf4e1f-6bd1-4be7-9e56-1bd438bf5d42/4701c6aa-fbd2-4fa6-be11-8236f43a0356"
(reference "L1") (unit 1) (value "3u3") (footprint "Inductor_SMD:L_Taiyo-Yuden_NR-80xx")
)
(path "/c7bf4e1f-6bd1-4be7-9e56-1bd438bf5d42/95f403e4-73f4-4690-9ec2-a92a258f0893"
(reference "L2") (unit 1) (value "2u2") (footprint "Inductor_SMD:L_Taiyo-Yuden_NR-50xx")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/b47ac7f6-0c55-4310-bba1-aba0491451d0"
(reference "L3") (unit 1) (value "0u22") (footprint "Inductor_SMD:L_Taiyo-Yuden_NR-50xx")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/37a5d528-1baf-4470-a1b0-2a46a6b96e18"
(reference "L4") (unit 1) (value "0u22") (footprint "Inductor_SMD:L_Taiyo-Yuden_NR-50xx")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/4d1930a7-b273-459a-be09-7bd8827451ab"
(reference "L5") (unit 1) (value "0u22") (footprint "Inductor_SMD:L_Taiyo-Yuden_NR-50xx")
)
(path "/441a9908-1e74-440b-b462-bdf6815583fe/ba656388-44bc-4334-86f3-7f9076c4e1d4"
(reference "M1") (unit 1) (value "Fan_4pin") (footprint "Connector:FanPinHeader_1x04_P2.54mm_Vertical")
)
@@ -2194,9 +2227,6 @@
(path "/18c18357-12fa-4472-a108-e954e5bd7840/021dd781-c0a2-4e06-a8a9-18b3d36b8b01"
(reference "R23") (unit 1) (value "470R") (footprint "Resistor_SMD:R_0402_1005Metric")
)
(path "/18c18357-12fa-4472-a108-e954e5bd7840/402630fe-21db-4aab-bf2b-692ed43189bc"
(reference "R24") (unit 1) (value "0R") (footprint "Resistor_SMD:R_1206_3216Metric")
)
(path "/a1a835e0-c072-4609-9cb4-4b95bf746f54/5b8b037f-ca81-48f3-8275-7d782584ea4f"
(reference "R25") (unit 1) (value "1k") (footprint "Resistor_SMD:R_0402_1005Metric")
)
@@ -2312,10 +2342,10 @@
(reference "R64") (unit 1) (value "6k2") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/04fd0545-82b9-410e-b6b8-4c8f71f2af81"
(reference "R65") (unit 1) (value "4R7") (footprint "Resistor_SMD:R_0805_2012Metric")
(reference "R65") (unit 1) (value "100R") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/37c9deea-b149-43fe-9b43-0ff30c888cda"
(reference "R66") (unit 1) (value "41R2/1%") (footprint "Resistor_SMD:R_0402_1005Metric")
(reference "R66") (unit 1) (value "12R7/1%") (footprint "Resistor_SMD:R_0402_1005Metric")
)
(path "/441a9908-1e74-440b-b462-bdf6815583fe/fd8a2cd0-6327-4807-bc2b-28a8e28a4551"
(reference "R70") (unit 1) (value "1k") (footprint "Resistor_SMD:R_0402_1005Metric")
@@ -2326,6 +2356,9 @@
(path "/441a9908-1e74-440b-b462-bdf6815583fe/5c037cc6-9595-4598-ae57-adb70045cfcd"
(reference "SW2") (unit 1) (value "SW_WIPE") (footprint "Button_Switch_THT:SW_Tactile_SPST_Angled_PTS645Vx58-2LFS")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/50a1edb8-1629-4537-b4d1-468028c9d1b7"
(reference "SW3") (unit 1) (value "SW_DIP_x01") (footprint "Button_Switch_SMD:SW_DIP_SPSTx01_Slide_Copal_CHS-01B_W7.62mm_P1.27mm")
)
(path "/6888556d-e390-44b5-977e-8a0092745a4b/897f43a2-d08b-4609-bc6b-c864c929a423"
(reference "T1") (unit 1) (value "PA2467NL") (footprint "Yellow:Transformer_Pulse_PA2467NL")
)

View File

@@ -0,0 +1,31 @@
(footprint "L_CommonModeChoke_Pulse_T811x" (version 20211014) (generator pcbnew)
(layer "F.Cu")
(tedit 6124CE97)
(descr "Pulse T811x Series Common Mode Chokes/Fitlers")
(tags "surface mount common mode choke")
(fp_text reference "REF**" (at 0 -3.9 unlocked) (layer "F.SilkS")
(effects (font (size 1 1) (thickness 0.15)))
(tstamp 6e2d850e-ae31-4ab1-92e0-69f9ad228ffe)
)
(fp_text value "L_CommonModeChoke_Pulse_T811x" (at 0 5 unlocked) (layer "F.Fab")
(effects (font (size 1 1) (thickness 0.15)))
(tstamp c84a6be0-e3d0-4613-82f1-584b6a13497e)
)
(fp_text user "${REFERENCE}" (at 0 3.6 unlocked) (layer "F.Fab")
(effects (font (size 1 1) (thickness 0.15)))
(tstamp 1432a0cf-3d9e-4302-bd7c-5e706dca22c9)
)
(fp_line (start -4.7 -2.2) (end -4.7 -3.4) (layer "F.SilkS") (width 0.12) (tstamp 5ac64d93-0584-4eea-8973-77572d1cf092))
(fp_line (start -4.7 -3.4) (end -3.5 -3.4) (layer "F.SilkS") (width 0.12) (tstamp f382fdcf-cb34-4fa6-92fa-a92c91d31564))
(fp_rect (start -3.3 -3.2) (end 3.3 3.2) (layer "F.SilkS") (width 0.12) (fill none) (tstamp 2d847872-2c1b-411f-b3e6-225796c42a8d))
(fp_rect (start -4.6 -3.3) (end 4.6 3.3) (layer "F.CrtYd") (width 0.05) (fill none) (tstamp 59f67454-dba3-4570-8737-dfd309d07590))
(pad "1" smd roundrect (at -2.5 -1.25) (size 4 1.2) (layers "F.Cu" "F.Paste" "F.Mask") (roundrect_rratio 0.25) (tstamp 02582e87-7f36-451a-8fdc-5e003e7b03c7))
(pad "2" smd roundrect (at -2.5 1.25) (size 4 1.2) (layers "F.Cu" "F.Paste" "F.Mask") (roundrect_rratio 0.25) (tstamp 9fb17bd7-6f17-4efb-a2e5-2c1c01abe4f2))
(pad "3" smd roundrect (at 3 1.25) (size 3 1.2) (layers "F.Cu" "F.Paste" "F.Mask") (roundrect_rratio 0.25) (tstamp f7ca433b-e2fe-4728-8c74-c4df259907b7))
(pad "4" smd roundrect (at 3 -1.25) (size 3 1.2) (layers "F.Cu" "F.Paste" "F.Mask") (roundrect_rratio 0.25) (tstamp c2203508-36eb-479c-b89c-28088d985aba))
(model "${KIPRJMOD}/Yellow.3dshapes/L_CommonModeChoke_Murata_DLW5B.wrl"
(offset (xyz 0 0 0))
(scale (xyz 1 1 1))
(rotate (xyz 0 0 0))
)
)