Commit Graph

65 Commits

Author SHA1 Message Date
Stefan Agner
7dac247dfd BOM adjustments
Various BOM adjustments, most notably setting/correcting manufacturer
and part number information for D22, D30, FL1, L4 and L5.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-08-29 10:17:39 +02:00
Dominik Sliwa
e4cf2747aa Yellow 1.3 PCB 2022-08-29 09:09:51 +02:00
Dominik Sliwa
f6dc839e95 EMC optimisations
-eth shield is not connected to the GND rather it shields "input" of poe
-used smaller package for bulk PoE capacitor
-Changed common mode filter to Pulse T8113
-Added more inductor filters on the primary side
-replaced secondary side ferrite silter with an inductor
-used distributed "flyback" capacitor (3 instead of 1)
-slightly increased distance between the poe transformer and the
ethernet signal traces
- extended GND1 under the transformer
- primary snubber circuit is now in "hot-loop" area
-repositioned poe enable optocoupler

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-07-25 01:29:09 +02:00
Dominik Sliwa
a60829b4cf USB-UART: PCB: Add CP2102n power diode and fix DRC issues
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-28 15:01:34 +02:00
Dominik Sliwa
04eb3ebc7e Adjust PoE and change 3.3V supply topology
-Snubber circuit under ecrtail load condition can dissipate more power
then the resistor can handle, increased the resistor size and added one
more in parallel
-Increased size of some of the 12V input capacitors
-Use 3.3Vp instead of 3.3V generated by the RPi for LED, RTC, Radio, Fan
control and RPi reduced hat connector
-PoE pri/sec capacitor value changed

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-16 12:50:43 +02:00
Dominik Sliwa
5688e1d4e1 poe 1.3 improvements for emc includes MPS layout sugestions
decreased coupling between poe lines and  the gnd plane
added vias to stich main gnd planes
decreased the peak current through the transformer
inductor based pi filter on the poe output
decreased coupling to gnd of the poe "noise path"
added parallel mosfet capacitance to poe
moved fb line fo the dcdcs away from inductors

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-13 23:20:13 +02:00
Stefan Agner
82fab35211 Schematic/PCB version v1.2b
Increment to sub-version v1.2. Main changes are:
- Back and front silk screen
- LED resistors

There are no changes in the layout and any critical components.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-04-27 21:48:15 +02:00
Stefan Agner
e0e2b8ecd0 Bump revision to 1.2
Bump revision to 1.2 in Schematic/PCB sheets and update the date.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-02-15 22:05:53 +01:00
Stefan Agner
8f5fade02a Various minor silk screen/PCB tweaks
- Fix edge cut on lower right corner to make board size exact
- Update board charactristics
- Set grid origin back to 30, 30
- Update M.2 expansion silk screen (remove AI accelerator hint)
- Various silk screen reference designator fixes/improvements
- Add ESD warning logo

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-10 11:19:45 +01:00
Stefan Agner
f4d8d9d038 Silkscreen fixes/small BOM adjustments
- Update silk screen reference designators
- Update backside silk screen for Yellow revision 1.1
- Set U21 (SOIC-8 RTC) to assemble and U25 (MSOP-8) as DNP
- Update heatsink footprint to add heatsink outline to silk screen (#44)
- Mark orientation of D26, D27, D28 and D29 (fixes #39)
- Use pin-header footprint for PoE selector J13, it is now JP5

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-09 22:18:52 +01:00
Stefan Agner
7f26929bb9 Fix copy and paste error in Manufacturer property
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-07 09:57:24 +01:00
Stefan Agner
8c5d73b1fe Update PartNumber/Manufacturer
Fill in Manufacturer/PartNumber for the following parts:
- CP2102N-Axx-xQFN24
- FSUSB30MUX
- BC817

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:44:40 +01:00
Stefan Agner
637dd1a595 Exclude TestPoints from BOM
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:28:16 +01:00
Stefan Agner
019c9efdda Rename Amber to Yellow everywhere
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:08:55 +01:00
Dominik Sliwa
9ba4a31261 Fix FSUSB30 Symbol and routing
Additionally a cap was added to U27.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-01-05 18:32:19 +01:00
Dominik Sliwa
7fe4e894df Yellow Proto1
Changes:
-name changed to yellow
-moved to 24-pin CP2102N
-routing

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-12-09 23:10:18 +01:00
Dominik Sliwa
2b6a425388 USB hub fixes
-Fixed upstream diff pair polarity
-added optional inverer for the USB power switch enable pin
 Design now supports both AP2181 and AP2191

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-10-30 19:22:03 +02:00
Stefan Agner
71aa37cac9 Bump Amber revision to 1.0
Make sure all drawings are set to 1.0. Update Board stackup (colors) and
add tables to comment layer.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-30 01:03:36 +02:00
Stefan Agner
5b9b87d8e2 Address DRC issues
Run annotation again which just updated some net names. Address various
DRC issues like courtyard violence and exclude the remaining DRC errors.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-29 20:49:51 +02:00
Dominik Sliwa
fe1b207586 PoE.kicad_sch: fix Vss and remove vss-gnd1 diode
Vss was pointing to general GND.
Diode is not used int PSR topology.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-24 01:12:00 +02:00
Stefan Agner
2c22d7083a Fix/improve various parts
- U7: Define Manufacturer/PartNumber
- J13: Define Manufacturer/PartNumber
- L2: Fix PartNumber (remove unprintable characters)
- C85: Change to our preferred supplier Nichicon
- J9: DNP (not used by default, avoid potential issues with FCC approval)
- Y1/Y2: Define frequency and load capacitance in value
- JP1: Use sensible part value
- C106: Fix Config field
- Remove heat sink and CM4 from BOM (handled in product assembly BOM)

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-18 12:16:09 +02:00
Dominik Sliwa
ff492bcb78 USB: add annotations and switch usb ports for easier routing
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-18 00:52:29 +02:00
Dominik Sliwa
792c242592 Changes to PoE for EMI compliance and improved efficiency
PoE
-Added a common mode filter on the input
-FB filter on the output side
-12V in now disables the poe with the DEN pin
-DT is now disabled
-PSRS is now disabled
-move to 1210 resistors for resistors identified in thermal testing
-DTHR is now enabled in default BoM
-some resistor values were adjusted
-some caps were moved to the common power supply section

USB:
-USB Hub 1.8V rail have capacitors added

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-18 00:36:27 +02:00
Stefan Agner
d9b75ad90b Relayout new design
- Update PCB from Schematics
- Move SD-card to bottom side of the PCB
- Place LEDs in front of CM4
- Add additional LEDs (Amber/Radio)
- Move LP5569 to the left
- Remove all holes
- Lock through holes which should not be moved

Fixes: #33

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-15 01:02:49 +02:00
Stefan Agner
423b10f01c Update to LEDs and add GND test point
- Add Blue Radio LED (in a separate new assembly option)
- Change buffer package from SC-70 to SC-74A (aka. SOT-23-5)
- Add GND test point

Fixes: #31

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-14 18:33:29 +02:00
Stefan Agner
52cf25ad98 Use Terminus Tech FE1.1 USB Hub
Fixes: #28

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-13 15:33:11 +02:00
Stefan Agner
696233c284 Renmae LightBlue to Amber
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-12 20:20:45 +02:00
Stefan Agner
3b825fc80d Update project files with latest KiCad 6 nightly
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-12 13:10:13 +02:00
Dominik Sliwa
076bbdf181 initial rev 0.3:
updates
schematic:
-change usb current protection IC to 1.5A
-Added low-pass filter to the audio output
-PoE fixed primary windings polarity
-added option to select poe class with a jumper (between 3 and 4)
-fixes in poe design
-added testpoints
-added virtual hirose df40c connectors for pick and place use

lightblue.pretty:
-added fake DF40C footprint for pick and place and 3d model purposes

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-06-05 23:10:33 +02:00
Stefan Agner
951656e0a7 Ventilation holes and silk screen
- Add multiple ventilation slots (move some traces for space)
- Add Home Assistant logo to the back
- Add Nabu Casa logo on the front
- Fixup reference designators placement in several cases

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-27 21:38:52 +02:00
Stefan Agner
1699c93e59 Update silkscreen/adjust reference designators
Order some relevant reference designator. Use JP for all jumpers. Place
silkcreen neatly. Add some custom silk screen. Remove heat sink corner
marks on silk screen.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-27 16:59:52 +02:00
Dominik Sliwa
b1e3c7e17c pcb 0.2:
Changes:
Footrints:
-Modified DC Jack to accomodate CUI PJ-002A
-Modified RJ45 to increase clearance between shield and poe pins
-Modified m.2 mounting pads to avoid drc errors
Schematic:
-usb-c facing usb mux is supplied by +3v3VP
-added misc. capacitors
PCB
-min. annular ring for vias set to 0.125 from 0.2

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-04-27 02:06:11 +02:00
Stefan Agner
c7340505c8 Use impedance for JLC7628 stackup/switch HDMI/SW2 placement
Use JLC7628 impedance values to get more options in color selection.
Also this leads to slightly wider traces typically, and it will be
easier to switch back to JLC2313 or the like than the other way around.

Also swap placing of HDMI/SW2 and rotate the heatsink by 90° for easier
routing.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-23 15:45:21 +02:00
Stefan Agner
c01bfa5c9e Rework PCB Layout
Adjust some high level placement like M.2 or CM4 and heatsink. Remove
all traces and vias since most of the layouting has to be redone
anyways.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 17:51:59 +02:00
Stefan Agner
818c132a38 Use main 3.3V for CP2102N
Instead of using VBUS to power CP2102N use the main/NVMe 3.3V supply.
This makes sure that the device stays powered during reset, while making
sure the CP2102N is always powered and doesn't backfeed if no USB is
plugged in.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 17:02:35 +02:00
Stefan Agner
ffb1a161e1 Adjust rating/footprint size of some ceramic capacitors
Also update connector/jumper designator to make more sense.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 14:34:56 +02:00
Stefan Agner
e1079c97d4 Reannotate the complete schematics
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-16 00:22:28 +02:00
Stefan Agner
e2740025eb Adjust various parts to improve BOM
- Replace unusual/high value ceramics with lower value in parallel
- Use the same protection Shottky Diode in PoE as in regular input
  (B340LB-13-F)
- Replace PoE rectifier Diodes with B1100-13-F
- Replace PoE Inductor (SRN6045TA-3R3Y) with the same part from 5V power
  supply (Taiyo Yuden NRS8030T3R3MJGJ)
- Correctly specify Pulse Electronics transformer

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-15 23:52:59 +02:00
Stefan Agner
8382d3b79c Adjust Manufacturer/PartNumber for some parts
- Use Diodes B2100-13-F consistently
- Define part for pin headers
- Replace N-Channel MOSFET for PoE with BSZ440N10NS3GATMA1
- Define Input protection MOSFET DMP3013SFV-7

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-15 21:49:27 +02:00
Stefan Agner
20c5478ac6 Assign footprints and annotate components
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-13 15:15:40 +02:00
Stefan Agner
513bd69bf3 Redesign buttons/switches
Remove power/reset/recovery switch. Power and reset is not really required
and recovery mode (USB Boot) can be triggered via jumper. Make the Fan
and RPiLED a new separate config so we can leave them unpopulated. Add a
second GPIO controlled switch.

Fixes: #16

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-13 14:32:30 +02:00
Stefan Agner
dfd56d8a00 Fix CP2102N footprint
Choose Silicon Labs specific QFN20 footprint.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-13 13:32:36 +02:00
Stefan Agner
80925baff1 Use HRO USB-C part number to match footprint
The footprint is not compatible with the JAE part. Specify the HRO USB-C
part number instead.

Fixes: #14

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-12 18:04:01 +02:00
Stefan Agner
a9e7f558de Replace CP2102N and SW4
Use a jumper instead of a switch to change between CM4 USB Device and
CP2102N. Replace CP2102N QFN24 with QFN20 variant. Make CP2102N to be
bus-powered by default.

Fixes: #7

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-08 23:51:53 +02:00
Dominik Sliwa
6fb1a6f392 USB.kicad_sch: Add CRFILT cap and adjust resistors
CRFILT capacitor is required for the chip to start properly
and 10k pull-downs were too strong according to the datasheet.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-03-04 21:55:55 +01:00
Stefan Agner
dfc5c4d37d Add CM4 board to board connectors
Add the CM4 board to board connectors using separate symbols. This is a
bit a hack, but makes sure two pieces appear in the BOM.

Also, this seems to upgrade all the schematic to the latest KiCad
schematic version.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-15 17:50:46 +01:00
Stefan Agner
8e1635ca79 Improve SW and D (LED) ordering and silkscreen
Make sure switches (SW) are ordered logically. Also use D1 through D6
for LEDs.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-09 19:21:14 +01:00
Dominik Sliwa
66c3a4b488 PCB[WIP]/SCH:
changes:
-more routing
-added poe negotiation disabled when +12V is present on the DC jack
-modified m.2 "holes"

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-02-09 10:50:55 +01:00
Stefan Agner
bad09b8a15 Change TPD4EUSB30 symbol for pass-through routing
Make the pads next to each input pad a passive connection as well to
allow pass-through routing.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-02-02 20:59:56 +01:00
Dominik Sliwa
3e38fcc591 [WIP] PCB commit
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-02-02 12:20:08 +01:00