57 Commits

Author SHA1 Message Date
Stefan Agner
d2074201e9 Converted PCB/Schematic to KiCad 7 format
This converts PCB/Schematic files to KiCad 7 format. Converted by simply
opening the project and press save.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2023-04-06 14:41:46 +02:00
Stefan Agner
78b78e172b Bump to Yellow v1.3b
Update 3D model locations and bump dates and versions.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-11-06 18:52:46 +01:00
Dominik Sliwa
833fb14f29 Added cm4 standoffs, usb rec. button, DC_IN pull-down
Added:
- solderable standoffs for the CM4
- DC_IN_F pulldown for D2 high temp reverse current control R44
Modified:
- USB recovery jumper JP2 replaced with a button SW3
- R64 changed to 33k from 6.8k
2022-11-04 20:50:58 +01:00
Stefan Agner
fc605c3494 Change U29 to actual part used in production
We are using the onsemi LM431SACM3X alternative in mass production.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-11-01 12:02:37 +01:00
Stefan Agner
0b0907c70d Mark JP5 PoE only
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-10-13 20:44:21 +02:00
Stefan Agner
75b1197ca8 Use 0.05Ohm for R60
Previous versions used R44/R60 with 0.1Ohm in parallel for easier
testing. However, with the final version, only the frootprint for
R60 is in the layout, hence it has to be 0.05Ohm.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-10-10 22:33:19 +02:00
Stefan Agner
8a27651878 Update silk screen and board version
Adjust silk screen graphics to match current layout. Adjust silk screen
reference designator placements. Bump date and version of schematics and
PCB.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-08-29 18:40:06 +02:00
Stefan Agner
7dac247dfd BOM adjustments
Various BOM adjustments, most notably setting/correcting manufacturer
and part number information for D22, D30, FL1, L4 and L5.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-08-29 10:17:39 +02:00
Dominik Sliwa
e4cf2747aa Yellow 1.3 PCB 2022-08-29 09:09:51 +02:00
Dominik Sliwa
f6dc839e95 EMC optimisations
-eth shield is not connected to the GND rather it shields "input" of poe
-used smaller package for bulk PoE capacitor
-Changed common mode filter to Pulse T8113
-Added more inductor filters on the primary side
-replaced secondary side ferrite silter with an inductor
-used distributed "flyback" capacitor (3 instead of 1)
-slightly increased distance between the poe transformer and the
ethernet signal traces
- extended GND1 under the transformer
- primary snubber circuit is now in "hot-loop" area
-repositioned poe enable optocoupler

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-07-25 01:29:09 +02:00
Dominik Sliwa
a60829b4cf USB-UART: PCB: Add CP2102n power diode and fix DRC issues
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-28 15:01:34 +02:00
Dominik Sliwa
96ab6794d5 Use CM4 3.3V as EN fot 3.3Vp
-changed snubber circuit diode to a "normal" from schottky

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-16 17:28:26 +02:00
Dominik Sliwa
04eb3ebc7e Adjust PoE and change 3.3V supply topology
-Snubber circuit under ecrtail load condition can dissipate more power
then the resistor can handle, increased the resistor size and added one
more in parallel
-Increased size of some of the 12V input capacitors
-Use 3.3Vp instead of 3.3V generated by the RPi for LED, RTC, Radio, Fan
control and RPi reduced hat connector
-PoE pri/sec capacitor value changed

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-16 12:50:43 +02:00
Dominik Sliwa
5688e1d4e1 poe 1.3 improvements for emc includes MPS layout sugestions
decreased coupling between poe lines and  the gnd plane
added vias to stich main gnd planes
decreased the peak current through the transformer
inductor based pi filter on the poe output
decreased coupling to gnd of the poe "noise path"
added parallel mosfet capacitance to poe
moved fb line fo the dcdcs away from inductors

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-06-13 23:20:13 +02:00
Stefan Agner
82fab35211 Schematic/PCB version v1.2b
Increment to sub-version v1.2. Main changes are:
- Back and front silk screen
- LED resistors

There are no changes in the layout and any critical components.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-04-27 21:48:15 +02:00
Stefan Agner
e0e2b8ecd0 Bump revision to 1.2
Bump revision to 1.2 in Schematic/PCB sheets and update the date.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-02-15 22:05:53 +01:00
Dominik Sliwa
9354729d76 Zone cleanup
Cleanup some fill zones.
Updated the Transformer symbol with pin 4, connected to +48V for better
zone fill.
fixed top/bottom transition for the DC_IN_F
Added some gnd vias

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-02-15 12:02:54 +01:00
Dominik Sliwa
8fd9133aec PoE EMI optimization
Modified PoE layout to account for GNDS-GND1 flow
and repositioned the noise retern capacitor.
Snubber was corrected for the transformer used and the switching
frequency. Some components were removed.
PoE Input filter was adjusted.

3.3 and 5V DCDC capacitor layout was optimised and unused components
were removed.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-02-15 00:29:21 +01:00
Stefan Agner
8f5fade02a Various minor silk screen/PCB tweaks
- Fix edge cut on lower right corner to make board size exact
- Update board charactristics
- Set grid origin back to 30, 30
- Update M.2 expansion silk screen (remove AI accelerator hint)
- Various silk screen reference designator fixes/improvements
- Add ESD warning logo

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-10 11:19:45 +01:00
Stefan Agner
f4d8d9d038 Silkscreen fixes/small BOM adjustments
- Update silk screen reference designators
- Update backside silk screen for Yellow revision 1.1
- Set U21 (SOIC-8 RTC) to assemble and U25 (MSOP-8) as DNP
- Update heatsink footprint to add heatsink outline to silk screen (#44)
- Mark orientation of D26, D27, D28 and D29 (fixes #39)
- Use pin-header footprint for PoE selector J13, it is now JP5

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-09 22:18:52 +01:00
Dominik Sliwa
04ea9a070b Optimise PoE layout
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-01-09 12:11:04 +01:00
Stefan Agner
8c5d73b1fe Update PartNumber/Manufacturer
Fill in Manufacturer/PartNumber for the following parts:
- CP2102N-Axx-xQFN24
- FSUSB30MUX
- BC817

Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:44:40 +01:00
Stefan Agner
019c9efdda Rename Amber to Yellow everywhere
Signed-off-by: Stefan Agner <stefan@agner.ch>
2022-01-06 17:08:55 +01:00
Dominik Sliwa
9ba4a31261 Fix FSUSB30 Symbol and routing
Additionally a cap was added to U27.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2022-01-05 18:32:19 +01:00
Dominik Sliwa
7fe4e894df Yellow Proto1
Changes:
-name changed to yellow
-moved to 24-pin CP2102N
-routing

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-12-09 23:10:18 +01:00
Dominik Sliwa
2b6a425388 USB hub fixes
-Fixed upstream diff pair polarity
-added optional inverer for the USB power switch enable pin
 Design now supports both AP2181 and AP2191

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-10-30 19:22:03 +02:00
Stefan Agner
507a65182c Assign Manufacturer/PartNumbers and align parts to 1.27mm grid
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-10-08 17:06:46 +02:00
Dominik Sliwa
28447ba633 Rework PoE to use MP8008
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-10-08 09:12:00 +02:00
Stefan Agner
956fa60166 Begin replacing TPS23734 with MPS MP8008
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-10-06 19:51:08 +02:00
Stefan Agner
c4739259fe Mark Transformer Pulse PA2467NL as PoE only
Set Config +PoE to make sure that Pulse is only assembled in PoE BOM.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-30 09:56:04 +02:00
Stefan Agner
71aa37cac9 Bump Amber revision to 1.0
Make sure all drawings are set to 1.0. Update Board stackup (colors) and
add tables to comment layer.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-30 01:03:36 +02:00
Stefan Agner
a6b400a016 Cleanup parts silkscreen
Cleanup part reference silkscreen. Change D6 <=> D24 to make the three
LEDs to be numbered in a row.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-29 21:38:47 +02:00
Stefan Agner
5b9b87d8e2 Address DRC issues
Run annotation again which just updated some net names. Address various
DRC issues like courtyard violence and exclude the remaining DRC errors.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-29 20:49:51 +02:00
Dominik Sliwa
fe1b207586 PoE.kicad_sch: fix Vss and remove vss-gnd1 diode
Vss was pointing to general GND.
Diode is not used int PSR topology.

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-24 01:12:00 +02:00
Dominik Sliwa
8064ff56e2 Remove GNDA, add audio/button ESD protection
Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-19 00:15:53 +02:00
Stefan Agner
c77e33b88c Use non-automotive Murata Common Mode Choke
- Change FL1 to be Murata Electronics DLW5BTM102SQ2. This version is not
  automotive approved. It is cheaper and has better availability
  currently.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-18 12:32:33 +02:00
Stefan Agner
f1f01884f4 Rename Light Blue to Amber in PoE schematic
Use correct sheet name as well as library reference.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-18 12:19:14 +02:00
Stefan Agner
2c22d7083a Fix/improve various parts
- U7: Define Manufacturer/PartNumber
- J13: Define Manufacturer/PartNumber
- L2: Fix PartNumber (remove unprintable characters)
- C85: Change to our preferred supplier Nichicon
- J9: DNP (not used by default, avoid potential issues with FCC approval)
- Y1/Y2: Define frequency and load capacitance in value
- JP1: Use sensible part value
- C106: Fix Config field
- Remove heat sink and CM4 from BOM (handled in product assembly BOM)

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-18 12:16:09 +02:00
Dominik Sliwa
792c242592 Changes to PoE for EMI compliance and improved efficiency
PoE
-Added a common mode filter on the input
-FB filter on the output side
-12V in now disables the poe with the DEN pin
-DT is now disabled
-PSRS is now disabled
-move to 1210 resistors for resistors identified in thermal testing
-DTHR is now enabled in default BoM
-some resistor values were adjusted
-some caps were moved to the common power supply section

USB:
-USB Hub 1.8V rail have capacitors added

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-08-18 00:36:27 +02:00
Stefan Agner
b8f0c079b8 Set Config correct for PoE class selector
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-14 22:43:44 +02:00
Stefan Agner
cd69083a95 Set Config correctly for PoE only parts
Fixes: #34

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-14 18:40:35 +02:00
Stefan Agner
52cf25ad98 Use Terminus Tech FE1.1 USB Hub
Fixes: #28

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-13 15:33:11 +02:00
Stefan Agner
696233c284 Renmae LightBlue to Amber
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-12 20:20:45 +02:00
Stefan Agner
3b825fc80d Update project files with latest KiCad 6 nightly
Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-08-12 13:10:13 +02:00
Dominik Sliwa
076bbdf181 initial rev 0.3:
updates
schematic:
-change usb current protection IC to 1.5A
-Added low-pass filter to the audio output
-PoE fixed primary windings polarity
-added option to select poe class with a jumper (between 3 and 4)
-fixes in poe design
-added testpoints
-added virtual hirose df40c connectors for pick and place use

lightblue.pretty:
-added fake DF40C footprint for pick and place and 3d model purposes

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-06-05 23:10:33 +02:00
Stefan Agner
fae11d7a77 Change footprint of C87/C91 to 1206
2.2uF/100V don't really exist in 0805 package. Use 1206 package for
those capacitors.

Fixes: #21

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-05-29 13:54:28 +02:00
Stefan Agner
d357365ab2 Clarify rating of C52/R53
C52 needs to be 100n/25V, R53 should be 1% accuracy.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-05-29 13:11:28 +02:00
Stefan Agner
c237fee832 Change rating of PoE capacitors to 2.2uF/25V
2.2uF/100V are not really available in a 0805 package. This part of
the PoE design a 25V rating is sufficent.

Fixes: #22

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-05-29 13:01:38 +02:00
Stefan Agner
1699c93e59 Update silkscreen/adjust reference designators
Order some relevant reference designator. Use JP for all jumpers. Place
silkcreen neatly. Add some custom silk screen. Remove heat sink corner
marks on silk screen.

Signed-off-by: Stefan Agner <stefan@agner.ch>
2021-04-27 16:59:52 +02:00
Dominik Sliwa
b1e3c7e17c pcb 0.2:
Changes:
Footrints:
-Modified DC Jack to accomodate CUI PJ-002A
-Modified RJ45 to increase clearance between shield and poe pins
-Modified m.2 mounting pads to avoid drc errors
Schematic:
-usb-c facing usb mux is supplied by +3v3VP
-added misc. capacitors
PCB
-min. annular ring for vias set to 0.125 from 0.2

Signed-off-by: Dominik Sliwa <dominik@sliwa.io>
2021-04-27 02:06:11 +02:00